JLG 600A, 600AJ Boom Lift Parts Manual

Name: JLG 600A, 600AJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3120719
Price: 69.51 USD
Availability: InStock

412 pages · Publication 3120719

$69.51

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Models: 600A, 600AJ
Manual type: Parts Manual
Pages: 412
Publication: 3120719
Condition: Brand new

JLG 600A, 600AJ Boom Lift Parts Manual, publication 3120719

What's inside

From the manual's own table of contents: 35 sections, 98 entries. See sample pages (PDF, 577 KB)

Search the contents

General53 topics

SECTION 1 - FRAME
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS
FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-5. DRIVE HUB ASSEMBLY
FIGURE 1-6. DRIVE BRAKE ASSEMBLY
FIGURE 1-7. DRIVE MOTOR ASSEMBLY - SUNSTRAND (2WD)
FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REXROTH (4WD)
FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY
FIGURE 2-3. ACCESSORY VALVE ASSEMBLIES
FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-5. SWING HUB ASSEMBLY
FIGURE 2-6. SWING BRAKE ASSEMBLY
FIGURE 2-7. SWING MOTOR ASSEMBLY
FIGURE 2-8. CONTINENTAL ENGINE INSTALLATIONS
FIGURE 2-9. GENERATOR INSTALLATION (OPTIONAL - CONTINENTAL ENGINE MACHINES)
FIGURE 2-10. DEUTZ ENGINE INSTALLATION - WITHOUT NOISE REDUCTION (Prior to SN 0300029930)
FIGURE 2-11. DEUTZ ENGINE INSTALLATION - WITH NOISE REDUCTION (SN 0300028190 through 030069000)
FIGURE 2-12. GENERATOR INSTALLATION (OPTIONAL - DEUTZ ENGINE MACHINES)
FIGURE 2-13. FORD ENGINE INSTALLATIONS (Prior to SN 0300037117)
FIGURE 2-14. FORD ENGINE INSTALLATIONS - LRG425 WITH CARBURETOR (SN 0300037117 through 0300069000)
FIGURE 2-16. DUAL FUEL INSTALLATION (OPTIONAL - FORD ENGINE WITH CARBURETOR MACHINES)
FIGURE 2-18. GENERATOR INSTALLATION (OPTIONAL - FORD ENGINE MACHINES)
FIGURE 2-19. ISUZU ENGINE INSTALLATION - 4JB1
FIGURE 2-20. PISTON PUMP ASSEMBLY
FIGURE 2-21. GEAR PUMP ASSEMBLY
FIGURE 2-22. TANKS INSTALLATION
FIGURE 2-23. ROTARY COUPLING INSTALLATIONS
FIGURE 2-24. GROUND CONTROL BOX INSTALLATIONS (Prior to SN 0300064249)
FIGURE 2-25. GROUND CONTROL BOX INSTALLATIONS (ADE SYSTEM) (SN 0300064249 through 0300069000)
FIGURE 2-26. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED)
FIGURE 2-27. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL)
FIGURE 2-28. HOODS INSTALLATIONS - WITHOUT NOISE REDUCTION
FIGURE 2-29. HOODS INSTALLATIONS - WITH NOISE REDUCTION
SECTION 3 - BOOM
FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION - 600A
FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION - 600AJ
FIGURE 3-3. TOWER BOOM ASSEMBLIES
FIGURE 3-4. MAIN BOOM ASSEMBLIES
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)
FIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)
FIGURE 3-7. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED)
FIGURE 3-8. BOOM WIPERS INSTALLATIONS (OPTIONAL)
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY)
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY)
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (Prior to SN 0300064249)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (SN 0300064249 through 0300069000)
FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300039749)

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300039749)

FIGURE 4-15. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (SN 0300039749 through 0300064249)

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLIES (Prior to SN 0300024714)

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600A) (SERVICE REPLACEMENT)

FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600AJ) (SERVICE REPLACEMENT)

FIGURE 5-6. LEVEL (UPRIGHT) CYLINDER ASSEMBLY

FIGURE 5-7. LEVEL CYLINDER ASSEMBLY- UPRIGHT (SERVICE REPLACEMENT)

FIGURE 5-8. LIFT (ARTICULATING JIB) CYLINDER ASSEMBLY - 600AJ

FIGURE 5-9. LIFT (MAIN BOOM) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT)

FIGURE 5-11. LIFT (TOWER BOOM) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-12. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)

FIGURE 5-13. MASTER CYLINDER ASSEMBLIES (ORIGINAL EQUIPMENT)

FIGURE 5-14. MASTER CYLINDER ASSEMBLY - 600A (SERVICE REPLACEMENT)

FIGURE 5-15. MASTER CYLINDER ASSEMBLY - 600AJ (SERVICE REPLACEMENT)

FIGURE 5-16. STEER CYLINDER ASSEMBLIES

FIGURE 5-17. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLIES (ORIGINAL EQUIPMENT)

FIGURE 5-18. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600A) (SERVICE REPLACEMENT)

FIGURE 5-19. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600AJ) (SERVICE REPLACEMENT)

FIGURE 5-20. TELESCOPE (TOWER BOOM) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-21. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)

Show all 36 sections

FIGURE 5-22. CYLINDER BELLOWS INSTALLATION (OPTIONAL)

SECTION 6 - HYDRAULIC

FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD

FIGURE 6-5. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. ELECTRICAL SCHEMATIC - DIESEL MACHINES WITH COLORED WIRING (Prior to SN 0300035129)

FIGURE 7-5. ELECTRICAL SCHEMATIC - GAS MACHINES WITH COLORED WIRING (Prior to SN 0300035129)

FIGURE 7-7. ELECTRICAL SCHEMATIC - GAS MACHINES WITH EFI SYSTEM (SN 0300048907 through 0300069000)10 topics

FIGURE 7-12. HARNESS COMPONENTS INSTALLATION (Prior to SN 0300064249)
FIGURE 7-13. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064249 through 0300064269)
FIGURE 7-14. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064270 through 0300069000)
SECTION 8 - DECALS
FIGURE 8-1. DECALS INSTALLATION - STANDARD
FIGURE 8-2. DECAL INSTALLATION - COUNTRY SPEC
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (412 pages). Open the sample pages (PDF, 576 KB)

Sample pages from the JLG 600A, 600AJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 43: FIGURE 2-1. CONTROL VALVES INSTALLATIONS
Parts illustration, page 61: FIGURE 2-7. SWING MOTOR ASSEMBLY
Parts illustration, page 253: SECTION 5 - CYLINDER

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 412 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).