JLG 600A, 600AJ Boom Lift Parts Manual

Name: JLG 600A, 600AJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121206_Rev_AP
Price: 69.51 USD
Availability: InStock

540 pages · Publication 3121206_Rev_AP

$69.51

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Models: 600A, 600AJ
Serial coverage: SN 0300087000 to SN 0300177361, SN B300000100 to SN B300005764 excluding B300005620
Manual type: Parts Manual
Pages: 540
Publication: 3121206_Rev_AP
Condition: Brand new

JLG 600A, 600AJ Boom Lift Parts Manual, publication 3121206_Rev_AP

What's inside

From the manual's own table of contents: 41 sections, 109 entries. See sample pages (PDF, 670 KB)

Search the contents

General38 topics

SECTION 1 - FRAME
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS
FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-5. DRIVE HUB ASSEMBLY
FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)
FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-5. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-8. SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES) (SN 0300087000 through 0300137452)
FIGURE 2-11. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (SN 0300087000 through 0300140368)
FIGURE 2-13. DEUTZ ENGINE INSTALLATION
FIGURE 2-14. FORD ENGINE INSTALLATION
FIGURE 2-15. GM ENGINE INSTALLATION (USA BUILT MACHINES) (SN 0300087000 through 0300139353)
FIGURE 2-16. GM ENGINE INSTALLATION (USA BUILT MACHINES) (SN 0300139354 through 0300177361)
FIGURE 2-17. PISTON PUMP ASSEMBLY
FIGURE 2-18. GEAR PUMP ASSEMBLY
FIGURE 2-19. TANK INSTALLATIONS
FIGURE 2-20. ROTARY COUPLING INSTALLATIONS (USA BUILT MACHINES) (SN 0300087000 through 0300138648)
FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)
FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN B300001393 through B300001985)
FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN B300001986 through B300005764)
FIGURE 2-26. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED)
FIGURE 2-27. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL)
FIGURE 2-28. HOODS INSTALLATIONS (USA BUILT MACHINES) (SN 0300087000 through 0300089988)
FIGURE 2-30. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
FIGURE 2-31. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
FIGURE 2-32. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
FIGURE 2-33. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
FIGURE 2-34. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 2-35. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES
FIGURE 2-36. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES
FIGURE 2-37. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES
SECTION 3 - BOOM
FIGURE 3-1. USA BUILT MACHINES/BOOMS AND CYLINDERS INSTALLATION - 600A
FIGURE 3-2. USA BUILT MACHINES/BOOMS AND CYLINDERS INSTALLATION - 600AJ

FIGURE 3-3. CHINA BUILT MACHINES/BOOMS AND CYLINDERS INSTALLATION - 600A

FIGURE 3-4. CHINA BUILT MACHINES/BOOMS AND CYLINDERS INSTALLATION - 600AJ

FIGURE 3-5. TOWER BOOM ASSEMBLY

FIGURE 3-6. MAIN BOOM ASSEMBLY

FIGURE 3-7. ROTATOR ASSEMBLIES

FIGURE 3-8. PLATFORM SUPPORT INSTALLATION - WITH LSS

FIGURE 3-9. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED)

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM ASSEMBLIES

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)

FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-8. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-12. SKYEYE INSTALLATION

FIGURE 4-13. SKYGUARD SYSTEM INSTALLATION

FIGURE 4-14. SKYLINE INSTALLATION

FIGURE 4-15. CROSS RAIL INSTALLATION

FIGURE 4-16. PLATFORM PADDING INSTALLATION (30IN/76CM DEPTH PLATFORMS) (OPTIONAL)

FIGURE 4-17. SOFT TOUCH SYSTEM INSTALLATION (36IN/91.5CM DEPTH PLATFORMS) (OPTIONAL)

FIGURE 4-18. SKYGLAZIER INSTALLATION (USA MACHINES BUILT YEARS 2005-2007)

Show all 42 sections

FIGURE 4-20. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)

FIGURE 4-21. SKYWELDER INSTALLATION (50HZ)

FIGURE 4-22. SKYWELDER INSTALLATION (60HZ)

FIGURE 4-23. SKYWELDER PREP PACKAGE

FIGURE 4-24. WELDER ASSEMBLY

FIGURE 4-25. SKYWELDER LOCKING BRACKET INSTALLATION

FIGURE 4-26. SKYCUTTER INSTALLATION

FIGURE 4-27. PLASMA CUTTER ASSEMBLY

FIGURE 4-28. PIPE RACKS INSTALLATION

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600A) (SN B300002697 through B300005764)

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600A) (SERVICE REPLACEMENT)

FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600AJ) (SN B300002697 through B300002948)

FIGURE 5-6. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600AJ) (SN B300002949 through B300005764)

REPLACEMENT)

FIGURE 5-9. LEVEL CYLINDER ASSEMBLY- UPRIGHT (SN B300002478 through B300005764)30 topics

FIGURE 5-17. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN B300002805 through B300005764)
FIGURE 5-18. MASTER CYLINDER ASSEMBLY
FIGURE 5-19. MASTER CYLINDER ASSEMBLY - 600A
FIGURE 5-20. MASTER CYLINDER ASSEMBLY - 600AJ
FIGURE 5-21. STEER CYLINDER ASSEMBLY
FIGURE 5-22. STEER CYLINDER ASSEMBLY
FIGURE 5-27. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN B300002478 through B300005764)
SECTION 6 - HYDRAULIC
FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS
FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE
FIGURE 6-6. HYDRAULIC DIAGRAM LIST
SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)
FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (SN B300001393 through B300005764)
FIGURE 7-5. SKYEYE INTERMEDIATE HARNESS
FIGURE 7-6. SKYEYE EMITTER HARNESS
FIGURE 7-7. SKYEYE RECEIVER HARNESS
FIGURE 7-8. SKYLINE HARNESS
SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC)
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS)
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 600A/600AJ STANDARD PARTS
FIGURE 9-2. MODEL 600A/600AJ VARIABLE PARTS
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (540 pages). Open the sample pages (PDF, 669 KB)

Sample pages from the JLG 600A, 600AJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 96: FIGURE 2-13. DEUTZ ENGINE INSTALLATION
Parts illustration, page 240: SECTION 3 - BOOM
Parts illustration, page 520: SECTION 10 - SPECIAL OPTIONS

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 540 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).