JLG 600A, 600AJ Boom Lift Parts Manual

Name: JLG 600A, 600AJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121177
Price: 69.69 USD
Availability: InStock

398 pages · Publication 3121177

$69.69

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Models: 600A, 600AJ
Serial coverage: 0300069000-0300087000
Manual type: Parts Manual
Pages: 398
Publication: 3121177
Condition: Brand new

JLG 600A, 600AJ Boom Lift Parts Manual, publication 3121177

What's inside

From the manual's own table of contents: 43 sections, 84 entries. See sample pages (PDF, 599 KB)

Search the contents

General35 topics

SECTION 1 - FRAME
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS (SN 0300069000 through 0300081835)
FIGURE 1-2. 2WD FRONT AXLE AND STEERING INSTALLATIONS (SN 0300081836 through 0300087000)
FIGURE 1-3. 4WD FRONT AXLE AND STEERING INSTALLATIONS (SN 0300069000 through 0300081835)
FIGURE 1-4. 4WD FRONT AXLE AND STEERING INSTALLATIONS (SN 0300081836 through 0300087000)
FIGURE 1-7. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-14. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES) (SERVICE REPLACEMENT)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY
FIGURE 2-3. ACCESSORY VALVE ASSEMBLIES
FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-5. SWING HUB ASSEMBLY
FIGURE 2-6. SWING MOTOR ASSEMBLY
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION
FIGURE 2-11. DUAL FUEL INSTALLATION (OPTIONAL - FORD ENGINE MACHINES)
FIGURE 2-15. GEAR PUMP ASSEMBLY
FIGURE 2-16. TANK INSTALLATIONS
FIGURE 2-19. GROUND CONTROL BOX ASSEMBLIES
FIGURE 2-20. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED)
FIGURE 2-21. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL)
FIGURE 2-22. HOODS INSTALLATIONS
FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES
FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES
SECTION 3 - BOOM
FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION - 600A
FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION - 600AJ
FIGURE 3-3. TOWER BOOM ASSEMBLIES
FIGURE 3-4. MAIN BOOM ASSEMBLIES
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)
FIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)
FIGURE 3-7. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED)
SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM ASSEMBLIES (FRONT ENTRY PLATFORM)

FIGURE 4-2. PLATFORM ASSEMBLIES - SIDE ENTRY

FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY

FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-11. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

FIGURE 4-12. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)

SECTION 5 - CYLINDER

FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-4. LEVEL CYLINDER ASSENBLY - PLATFORM SLAVE (600A) (SERVICE REPLACEMENT)

FIGURE 5-5. LEVEL CYLINDER ASSENBLY - PLATFORM SLAVE (600AJ) (SERVICE REPLACEMENT)

FIGURE 5-6. LEVEL CYLINDER ASSEMBLY - UPRIGHT

FIGURE 5-7. LEVEL CYLINDER ASSEMBLY - UPRIGHT (SERVICE REPLACEMENT)

FIGURE 5-8. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB - 600AJ

FIGURE 5-9. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB - 600AJ (SERVICE REPLACEMENT)

FIGURE 5-10. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB - 600AJ (SERVICE REPLACEMENT)

FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MAIN BOOM (ORIGINAL EQUIPMENT)

FIGURE 5-12. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT)

Show all 44 sections

FIGURE 5-13. LIFT CYLINDER ASSEMBLY - TOWER BOOM (ORIGINAL EQUIPMENT)

FIGURE 5-14. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)

FIGURE 5-15. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-16. MASTER CYLINDER ASSEMBLY - 600A (SERVICE REPLACEMENT)

FIGURE 5-17. MASTER CYLINDER ASSEMBLY - 600AJ (SERVICE REPLACEMENT)

FIGURE 5-18. STEER CYLINDER ASSEMBLY

FIGURE 5-19. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (ORIGINAL EQUIPMENT)

FIGURE 5-20. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600A) (SERVICE REPLACEMENT)

FIGURE 5-21. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600AJ) (SERVICE REPLACEMENT)

FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (ORIGINAL EQUIPMENT)

FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)

FIGURE 5-24. CYLINDER BELLOWS INSTALLATION (OPTIONAL)

SECTION 6 - HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - OSCILLATING AXLE (SN 0300069000 through 0300081835)

FIGURE 6-6. HYDRAULIC DIAGRAM - OSCILLATING AXLE (SN 0300081836 through 0300087000)

FIGURE 6-9. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION

SECTION 8 - DECALS6 topics

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 600A/600AJ STANDARD PARTS
FIGURE 9-2. MODEL 600A/600AJ VARIABLE PARTS
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (398 pages). Open the sample pages (PDF, 598 KB)

Sample pages from the JLG 600A, 600AJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 180: Caterpillar Engine Machines
Parts illustration, page 330: SECTION 7 - ELECTRICAL
Parts illustration, page 378: SECTION 10 - SPECIAL OPTIONS

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 398 pages

Quantity one is the manual described above.

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).