JLG 600A, 600AJ Boom Lift Parts Manual

Name: JLG 600A, 600AJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3120841
Price: 69.59 USD
Availability: InStock

324 pages · Publication 3120841

$69.59

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Models: 600A, 600AJ
Serial coverage: Prior to 0300069000
Manual type: Parts Manual
Pages: 324
Publication: 3120841
Condition: Brand new

JLG 600A, 600AJ Boom Lift Parts Manual, publication 3120841

What's inside

From the manual's own table of contents: 44 sections, 91 entries. See sample pages (PDF, 539 KB)

Search the contents

General47 topics

SECTION 1 - FRAME
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS
FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-5. DRIVE HUB ASSEMBLY
FIGURE 1-6. DRIVE BRAKE ASSEMBLY
FIGURE 1-7. DRIVE MOTOR ASSEMBLY - SUNSTRAND (2WD)
FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REXROTH (4WD)
FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY
FIGURE 2-3. ACCESSORY VALVE ASSEMBLIES
FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-5. SWING HUB ASSEMBLY
FIGURE 2-6. SWING BRAKE ASSEMBLY
FIGURE 2-7. SWING MOTOR ASSEMBLY
FIGURE 2-8. DEUTZ ENGINE INSTALLATION - WITHOUT NOISE REDUCTION (Prior to SN 0300029930)
FIGURE 2-9. DEUTZ ENGINE INSTALLATION - WITH NOISE REDUCTION (SN 0300028190 through 0300069000)
FIGURE 2-10. GENERATOR INSTALLATION (OPTIONAL - DEUTZ ENGINE MACHINES)
FIGURE 2-11. PISTON PUMP ASSEMBLY
FIGURE 2-12. GEAR PUMP ASSEMBLY
FIGURE 2-13. TANKS INSTALLATION
FIGURE 2-14. ROTARY COUPLING INSTALLATION
FIGURE 2-15. GROUND CONTROL BOX INSTALLATIONS (Prior to SN 0300064249)
FIGURE 2-16. GROUND CONTROL BOX INSTALLATIONS (ADE SYSTEM) (SN 0300064249 through 0300069000)
FIGURE 2-17. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
FIGURE 2-19. HOODS INSTALLATIONS - WITHOUT NOISE REDUCTION
FIGURE 2-20. HOODS INSTALLATIONS - WITH NOISE REDUCTION
SECTION 3 - BOOM
FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION - 600A
FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION - 600AJ
FIGURE 3-3. TOWER BOOM ASSEMBLIES
FIGURE 3-4. MAIN BOOM ASSEMBLIES
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)
FIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)
FIGURE 3-7. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED)
FIGURE 3-8. BOOM WIPERS INSTALLATIONS (OPTIONAL)
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY)
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY)
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (Prior to SN 0300064249)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (SN 0300064249 through 0300069000)
FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300039749)
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300039749)

FIGURE 4-15. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

FIGURE 4-16. LOAD SENSING SYSTEM INSTALLATION (FRONT ENTRY PLATFORM)

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLIES (Prior to SN 0300024714)

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600A) (SERVICE REPLACEMENT)

FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600AJ) (SERVICE REPLACEMENT)

FIGURE 5-6. LEVEL (UPRIGHT) CYLINDER ASSEMBLY

FIGURE 5-7. LEVEL CYLINDER ASSEMBLY - UPRIGHT (SERVICE REPLACEMENT)

FIGURE 5-8. LIFT (ARTICULATING JIB) CYLINDER ASSEMBLY - 600AJ

FIGURE 5-9. LIFT (MAIN BOOM) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT)

FIGURE 5-11. LIFT (TOWER BOOM) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-12. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)

FIGURE 5-13. MASTER CYLINDER ASSEMBLIES (ORIGINAL EQUIPMENT)

FIGURE 5-14. MASTER CYLINDER ASSEMBLY - 600A (SERVICE REPLACEMENT)

FIGURE 5-15. MASTER CYLINDER ASSEMBLY - 600AJ (SERVICE REPLACEMENT)

FIGURE 5-16. STEER CYLINDER ASSEMBLIES

FIGURE 5-17. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLIES (ORIGINAL EQUIPMENT)

FIGURE 5-18. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600A) (SERVICE REPLACEMENT)

FIGURE 5-19. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600AJ) (SERVICE REPLACEMENT)

FIGURE 5-20. TELESCOPE (TOWER BOOM) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-21. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)

Show all 45 sections

FIGURE 5-22. CYLINDER BELLOWS INSTALLATION (OPTIONAL)

SECTION 6 - HYDRAULIC

FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD

FIGURE 6-5. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. ELECTRICAL SCHEMATIC - CE SPEC MACHINES WITH COLORED WIRING (Prior to SN 0300035129)

FIGURE 7-4. ELECTRICAL SCHEMATIC - AUSTRALIAN MACHINES WITH COLORED WIRING (Prior to SN 0300035129)

FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (Prior to SN 0300064249)

FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064249 through 0300064269)

FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064270 through 0300069000)

SECTION 8 - DECALS

FIGURE 8-1. DECALS INSTALLATION

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODELS 600A/600AJ/N600AJ STANDARD PARTS

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (324 pages). Open the sample pages (PDF, 538 KB)

Sample pages from the JLG 600A, 600AJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 35: SECTION 1 - FRAME
Parts illustration, page 125: SECTION 3 - BOOM
Parts illustration, page 205: SECTION 5 - CYLINDER

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 324 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).