JLG 600A, 600AJ Boom Lift Parts Manual

Name: JLG 600A, 600AJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121617_Rev_S
Price: 69.95 USD
Availability: InStock

498 pages · Publication 3121617_Rev_S

$69.95

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Models: 600A, 600AJ
Serial coverage: 0300177361-0300272252
Manual type: Parts Manual
Pages: 498
Publication: 3121617_Rev_S
Condition: Brand new

JLG 600A, 600AJ Boom Lift Parts Manual, publication 3121617_Rev_S

What's inside

From the manual's own table of contents: 32 sections, 104 entries. See sample pages (PDF, 609 KB)

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General53 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATION
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE)
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)
FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES)
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-6. DRIVE HUB ASSEMBLY
FIGURE 1-7. DRIVE MOTOR ASSEMBLY
FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)
FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY
FIGURE 2-3. MAIN VALVE BLOCK ASSEMBLY
FIGURE 2-4. ACCESSORY VALVE ASSEMBLIES
FIGURE 2-5. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-7. DEUTZ D2011 ENGINE INSTALLATION
FIGURE 2-8. DEUTZ TD2.9L4 ENGINE INSTALLATION
FIGURE 2-9. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINES WITH ARCTIC PACKAGE
FIGURE 2-10. FORD ENGINE INSTALLATION
FIGURE 2-11. GM ENGINE INSTALLATION
FIGURE 2-14. GEAR PUMP ASSEMBLY
FIGURE 2-15. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ D2011 AND DEUTZ D2011 STAGE V ENGINES
FIGURE 2-16. TANK INSTALLATIONS
FIGURE 2-17. ROTARY COUPLING INSTALLATION
FIGURE 2-20. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED)
FIGURE 2-21. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL)
FIGURE 2-22. HOODS INSTALLATIONS
FIGURE 2-23. 2500W GENERATOR INSTALLATION - DEUTZ D2011 MACHINES (OPTIONAL)
FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 (OPTIONAL)
FIGURE 2-25. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
FIGURE 2-26. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
FIGURE 2-27. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 2-28. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES
FIGURE 2-29. 4000W GENERATOR INSTALLATION - GM ENGINES
FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES
FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES
FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES
SECTION 3 - BOOM
FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION - 600A
FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION - 600AJ
FIGURE 3-3. TOWER BOOM ASSEMBLY
FIGURE 3-4. MAIN BOOM ASSEMBLY
FIGURE 3-5. ROTATOR ASSEMBLIES
FIGURE 3-6. PLAFORM SUPPORT INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS
FIGURE 3-7. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
FIGURE 3-8. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED)
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLIES
FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)
FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD)

FIGURE 4-11. SKYEYE INSTALLATION

FIGURE 4-14. SKYLINE INSTALLATION

FIGURE 4-15. CROSS RAIL INSTALLATION

FIGURE 4-16. PLATFORM PADDING INSTALLATION (30IN/76CM DEPTH PLATFORMS) (OPTIONAL)

FIGURE 4-17. SOFT TOUCH SYSTEM INSTALLATION (36IN/91.5CM DEPTH PLATFORMS) (OPTIONAL)

FIGURE 4-18. SKYGLAZIER INSTALLATION

FIGURE 4-19. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)

FIGURE 4-20. SKYWELDER INSTALLATION (50HZ)

FIGURE 4-21. SKYWELDER INSTALLATION (60HZ)

FIGURE 4-22. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 4-23. WELDER ASSEMBLY

FIGURE 4-24. SKYWELDER LOCKING BRACKET INSTALLATION

FIGURE 4-25. SKYCUTTER INSTALLATION

FIGURE 4-26. PLASMA CUTTER ASSEMBLY

FIGURE 4-27. PIPE RACKS INSTALLATION

FIGURE 4-28. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)

FIGURE 4-29. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)

FIGURE 4-30. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY

FIGURE 5-20. STEER CYLINDER ASSEMBLY (7FT/2.1M WIDE MACHINES)

FIGURE 5-21. STEER CYLINDER ASSEMBLY (8FT/2.4M WIDE MACHINES)

Show all 33 sections

FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600A & 600AJ)

FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300177361 through 0300237381)

FIGURE 5-26. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300237382 through 0300272252)

SECTION 6 - HYDRAULIC

FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 6-7. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL19 topics

FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (SN 0300177361 through 0300181174)
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (SN 0300181175 through 0300272252)
FIGURE 7-4. BATERY DISCONNECT SWITCH INSTALLATION – DEUTZ 2.9L4, GM AND FORD ENGINES
FIGURE 7-5. BATERY DISCONNECT SWITCH INSTALLATION – DEUTZ D2011 AND D2011 (STAGE V) ENGINES
FIGURE 7-6. SKYEYE INTERMEDIATE HARNESS
FIGURE 7-7. SKYEYE EMITTER HARNESS
FIGURE 7-8. SKYEYE RECEIVER HARNESS
FIGURE 7-9. SKYLINE HARNESS
SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS)
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 600A/600AJ STANDARD PARTS
FIGURE 9-2. MODEL 600A/600AJ VARIABLE PARTS
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (498 pages). Open the sample pages (PDF, 608 KB)

Sample pages from the JLG 600A, 600AJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 309: SECTION 5 - CYLINDER
Parts illustration, page 337: SECTION 5 - CYLINDER
Parts illustration, page 428: SECTION 7 - ELECTRICAL

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 498 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).