JLG 600AJ Boom Lift Parts Manual

Name: JLG 600AJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215032
Price: 119.57 USD
Availability: InStock

1,116 pages · Publication 31215032

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Models: 600AJ
Manual type: Parts Manual
Pages: 1,116
Publication: 31215032
Condition: Brand new

JLG 600AJ Boom Lift Parts Manual, publication 31215032

What's inside

From the manual's own table of contents: 13 sections, 427 entries. See sample pages (PDF, 684 KB)

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SECTION 1 - FRAME46 topics

FIGURE 1-1. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (8FT/2.4M WIDE MACHINES) (USA BUILT MACHINES - PVC 200
FIGURE 1-2. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (8FT/2.4M WIDE MACHINES) (CHINA BUILT MACHINES) (PVC 2
FIGURE 1-3. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (8FT/2.4M WIDE MACHINES) (USA BUILT MACHINES)
FIGURE 1-4. AXLE INSTALLATION - FIXED (WITHOUT TOW PACKAGE) (8FT/2.4M WIDE MACHINES) (USA BUILT MACHINES - PVC 2001 & 20
FIGURE 1-5. AXLE INSTALLATION - FIXED (WITHOUT TOW PACKAGE) (8FT/2.4M WIDE MACHINES) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 1-6. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (7FT/2.1M WIDE MACHINES) (USA BUILT MACHINES)
FIGURE 1-7. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (7FT/2.1M WIDE MACHINES) (USA BUILT MACHINES)
FIGURE 1-8. AXLE INSTALLATION - FIXED (WITHOUT TOW PACKAGE) (7FT/2.1M WIDE MACHINES) (USA BUILT MACHINES)
FIGURE 1-9. STEERING INSTALLATION - 2WD/2WS (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE) (USA BUILT MACHINES - PVC 2001
FIGURE 1-10. STEERING INSTALLATION – 2WD/2WS (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE) (CHINA BUILT MACHINES) (PVC 20
FIGURE 1-11. STEERING INSTALLATION - 4WD/2WS (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE) (USA BUILT MACHINES - PVC 2001
FIGURE 1-12. STEERING INSTALLATION - 4WD/2WS (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE) (CHINA BUILT MACHINES) (PVC 20
FIGURE 1-13. STEERING INSTALLATION - 4WD/4WS (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE) (CHINA BUILT MACHINES) (PVC 20
FIGURE 1-14. STEERING INSTALLATION - 2WD/2WS (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE) (USA BUILT MACHINES)
FIGURE 1-15. STEERING INSTALLATION - 4WD/2WS (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE) (USA BUILT MACHINES)
FIGURE 1-16. STEERING INSTALLATION - 2WD/4WS (7FT/2.1M WIDE MACHINES WITHOUT TOW PACKAGE) (USA BUILT MACHINES)
FIGURE 1-17. STEERING INSTALLATION - 2WD/4WS (7FT/2.1M WIDE MACHINES WITH TOW PACKAGE) (USA BUILT MACHINES)
FIGURE 1-18. HUB ASSEMBLY
FIGURE 1-19. WHEEL DRIVE INSTALLATION - 2WD/2WS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 1-20. WHEEL DRIVE INSTALLATION – 2WD/2WS (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 1-21. WHEEL DRIVE INSTALLATION - 2WD/4WS (USA BUILT MACHINES)
FIGURE 1-22. WHEEL DRIVE INSTALLATION - 4WD/2WS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 1-23. WHEEL DRIVE INSTALLATION - 4WD/2WS (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 1-24. WHEEL DRIVE INSTALLATION - 4WD/4WS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 1-25. WHEEL DRIVE INSTALLATION - 4WD/4WS (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 1-26. TIRE AND WHEEL INSTALLATION - FOAM FILLED
FIGURE 1-27. TIRE AND WHEEL INSTALLATION - FOAM FILLED NON-MARKING
FIGURE 1-28. TIRE AND WHEEL INSTALLATION - SOLIDBOSS
FIGURE 1-29. TIRE AND WHEEL INSTALLATION - SOLIDBOSS NON-MARKING
FIGURE 1-30. DRIVE HUB ASSEMBLY (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007) 76 FIGURE 1-31
FIGURE 1-32. DRIVE MOTOR ASSEMBLY - 2WD (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 1-33. DRIVE MOTOR ASSEMBLY - 4WD (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 1-34. DRIVE MOTOR ASSEMBLY – 2WD (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 1-35. DRIVE MOTOR ASSEMBLY – 4WD (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 1-36. FLOW DIVIDER VALVE ASSEMBLY – 2WD (PVC 2001)
FIGURE 1-37. FLOW DIVIDER VALVE ASSEMBLY – 2WD (PVC 2007)
FIGURE 1-38. FLOW DIVIDER VALVE ASSEMBLY – 4WD
FIGURE 1-39. FRAME SHIELDS INSTALLATION – 2WS (8FT/2.4M WIDE MACHINES) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUIL
FIGURE 1-40. FRAME SHIELDS INSTALLATION – 2WS (8FT/2.4M WIDE MACHINES) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 1-41. FRAME SHIELDS INSTALLATION – 4WS (8FT/2.4M WIDE MACHINES) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUIL
FIGURE 1-42. FRAME SHIELDS INSTALLATION – 4WS (8FT/2.4M WIDE MACHINES) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 1-43. FRAME SHIELDS INSTALLATION – 2WS (7FT/2.1M WIDE MACHINES) (USA BUILT MACHINES)
FIGURE 1-44. TOW PACKAGE INSTALLATION (ANSI SPECS) (OPTIONAL)
FIGURE 1-45. TOW PACKAGE INSTALLATION (CSA SPECS) (OPTIONAL)
FIGURE 1-46. TOW PACKAGE INSTALLATION (CE SPECS) (OPTIONAL)
FIGURE 1-47. TOW BAR ASSEMBLY

SECTION 2 - TURNTABLE68 topics

FIGURE 2-1. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ D2011 AND DEUTZ D2011 (STAGE V) ENGINES (USA BUILT MACHINES - P
FIGURE 2-2. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4 AND FORD DF 2.5L ENGINES (USA
FIGURE 2-3. CONTROL VALVES INSTALLATION – 2WS WITH DEUTZ D2011 ENGINES (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-4. CONTROL VALVES INSTALLATION – 4WS WITH DEUTZ D2011 AND DEUTZ D2011 (STAGE V) ENGINES (USA BUILT MACHINES - P
FIGURE 2-5. CONTROL VALVES INSTALLATION – 4WS WITH DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4 AND FORD DF 2.5L ENGINES (USA
FIGURE 2-6. CONTROL VALVES INSTALLATION – 4WS WITH DEUTZ D2011 ENGINES (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-7. MAIN VALVE BLOCK ASSEMBLY – 2WS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 2-8. MAIN VALVE BLOCK ASSEMBLY – 4WS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 2-9. MAIN VALVE BLOCK ASSEMBLY (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-10. ARTICULATING JIB VALVE ASSEMBLY (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-11. VALVE ASSEMBLY – 4WS (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-12. AUXILIARY PUMP INSTALLATION – DEUTZ TD2.9L4, DEUTZ D2.9L4 AND FORD ENGINES)
FIGURE 2-13. AUXILIARY PUMP WITH BATTERY DISCONNECT INSTALLATION (DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4, DEUTZ D2.9L4 A
FIGURE 2-14. AUXILIARY PUMP ASSEMBLY
FIGURE 2-15. SWING DRIVE INSTALLATION (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 2-16. SWING DRIVE INSTALLATION (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-17. SWING MOTOR/HUB ASSEMBLY (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 2-18. SWING MOTOR/BRAKE/HUB ASSEMBLY (PARKER/FAIRFIELD) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-19. TURNTABLE BEARING INSTALLATION (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 2-20. TURNTABLE BEARING INSTALLATION (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-21. REMOTE BEARING LUBE INSTALLATION (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-22. TURNTABLE LOCK INSTALLATION (DEUTZ D2011 AND FORD DF 2.5L ENGINE MACHINES)
FIGURE 2-23. TURNTABLE LOCK INSTALLATION (DEUTZ TD2.2L3 (STAGE V) AND DEUTZ TD2.9L4 ENGINE MACHINES)
FIGURE 2-24. ROTARY COUPLING INSTALLATION – 2WS
FIGURE 2-25. ROTARY COUPLING INSTALLATION – 4WS
FIGURE 2-26. TANK INSTALLATION – DEUTZ D2011 ENGINE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 20
FIGURE 2-27. TANK INSTALLATION – DEUTZ D2011 ENGINE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-28. TANK INSTALLATION – DEUTZ TD2.2L3 (STAGE V) AND DEUTZ TD2.9L4 ENGINE (USA BUILT MACHINES)
FIGURE 2-29. TANK INSTALLATION – FORD DE 2.5L ENGINE (USA BUILT MACHINES)
FIGURE 2-30. HYDRAULIC OIL TANK ASSEMBLY
FIGURE 2-31. LP TANK BRACKET INSTALLATION – FORD DF 2.5L (8FT/2.4M WIDE MACHINES)
FIGURE 2-32. LP TANK BRACKET INSTALLATION – FORD DF 2.5L (7FT/2.1M WIDE MACHINES)
FIGURE 2-33. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT
FIGURE 2-34. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES (CHINA BUILT MACHINES) (PVC 2001) (OPTIONAL)
FIGURE 2-35. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2.2L3 ENGINES (USA BUILT MACHINES) (OPTIONAL)
FIGURE 2-36. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2.9L4 ENGINES (USA BUILT MACHINES) (OPTIONAL)
FIGURE 2-37. HYDRAULIC OIL COOLER INSTALLATION – FORD DF 2.5L ENGINES (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT
FIGURE 2-38. GROUND CONTROL BOX ASSEMBLY – WITHOUT JIB (DEUTZ D2011 ENGINE) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA
FIGURE 2-39. GROUND CONTROL BOX ASSEMBLY - WITH JIB (DEUTZ D2011 AND DEUTZ D2011 (STAGE V) ENGINES) ENGINE) (USA BUILT M
FIGURE 2-40. GROUND CONTROL BOX ASSEMBLY - DEUTZ TD2.2L3 (STAGE V) ENGINES (USA BUILT MACHINES)
FIGURE 2-41. GROUND CONTROL BOX ASSEMBLY - DEUTZ TD2.9L4 AND D2.9L4 ENGINE (USA BUILT MACHINES)
FIGURE 2-42. GROUND CONTROL BOX ASSEMBLY – FORD DF 2.5L ENGINE (USA BUILT MACHINES)
FIGURE 2-43. GROUND CONTROL BOX ASSEMBLY – DEUTZ D2011 ENGINE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-44. LIGHT PANEL INSTALLATION – GROUND CONTROL
FIGURE 2-45. CRIBBING ENABLE SWITCH INSTALLATION
FIGURE 2-46. ALARMS INSTALLATION (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 2-47. ALARMS INSTALLATION (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-48. BACKUP ALARM (WHITE NOISE) INSTALLATION (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2
FIGURE 2-49. BACKUP ALARM AMBIENT (WHITE NOISE) INSTALLATION (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES
FIGURE 2-50. BACKUP ALARM AMBIENT (WHITE NOISE) INSTALLATION (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-51. HEAD AND TAIL LIGHTS INSTALLATION (OPTIONAL) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES
FIGURE 2-52. HEAD AND TAIL LIGHTS INSTALLATION (OPTIONAL) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-53. CHASSIS ILLUMINATION LIGHTS INSTALLATION (OPTIONAL) (PVC 2007)
FIGURE 2-54. CHASSIS ILLUMINATION LIGHTS INSTALLATION (OPTIONAL) (PVC 2001)
FIGURE 2-55. STROBE LIGHT INSTALLATION (AMBER) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 2-56. STROBE LIGHT INSTALLATION (AMBER) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 2-57. STROBE LIGHT INSTALLATION (BLUE)
FIGURE 2-58. STROBE LIGHT INSTALLATION (RED)
FIGURE 2-59. ENGINE TRAY JACK INSTALLATION – DEUTZ D2011 ENGINES (OPTIONAL)
FIGURE 2-60. ENGINE TRAY JACK INSTALLATION – DEUTZ TD2.2L3 (STAGE V) AND DEUTZ TD2.9L4 ENGINES (OPTIONAL)
FIGURE 2-61. ENGINE TRAY JACK INSTALLATION – FORD DF 2.5L ENGINES (OPTIONAL)
FIGURE 2-62. HOODS INSTALLATION – DEUTZ D2011 ENGINES WITHOUT NOISE REDUCTION (ABS)
FIGURE 2-63. HOODS INSTALLATION – DEUTZ D2011 ENGINES WITH NOISE REDUCTION (ABS)
FIGURE 2-64. HOODS INSTALLATION – DEUTZ TD2.2L3 (STAGE V) ENGINES (ABS)
FIGURE 2-65. HOODS INSTALLATION – DEUTZ TD2.9L4 AND FORD DF 2.5L ENGINES (ABS)
FIGURE 2-66. NOISE REDUCTION INSTALLATION - DEUTZ TD2.2L3 (STAGE V) ENGINES (USA BUILT MACHINES)
FIGURE 2-67. NOISE REDUCTION INSTALLATION (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 2-68. NOISE REDUCTION INSTALLATION (CHINA BUILT MACHINES) (PVC 2001)

SECTION 3 - ENGINE75 topics

FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT
FIGURE 3-2. DEUTZ D2011 ENGINE INSTALLATION – WITH ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MAC
FIGURE 3-3. DEUTZ D2011 ENGINE INSTALLATION – WITHOUT ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 3-4. DEUTZ D2011 ENGINE INSTALLATION – WITH ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001) . 292 FIGURE 3-5. DE
FIGURE 3-6. DEUTZ D2011 ENGINE/PUMP SUB-ASSEMBLY – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA B
FIGURE 3-7. DEUTZ D2011 ENGINE/PUMP SUB-ASSEMBLY – WITH ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUIL
FIGURE 3-8. DEUTZ D2011 ENGINE/PUMP SUB-ASSEMBLY – WITHOUT ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 3-9. DEUTZ D2011 ENGINE/PUMP SUB-ASSEMBLY – WITH ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 3-10. DEUTZ D2011 (STAGE V) ENGINE/PUMP SUB-ASSEMBLY (USA BUILT MACHINES) (PVC 2001)
FIGURE 3-11. DEUTZ D2011 ENGINE ASSEMBLY – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MAC
FIGURE 3-12. DEUTZ D2011 ENGINE ASSEMBLY – WITH ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHIN
FIGURE 3-13. DEUTZ D2011 ENGINE ASSEMBLY – WITHOUT ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 3-14. DEUTZ D2011 ENGINE ASSEMBLY – WITHOUT ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 3-15. DEUTZ D2011 (STAGE V) ENGINE ASSEMBLY (USA BUILT MACHINES) (PVC 2001)
FIGURE 3-16. DEUTZ D2011 ENGINE COMPONENTS
FIGURE 3-17. DEUTZ D2011 (STAGE V) ENGINE COMPONENTS
FIGURE 3-18. DEUTZ TD2.2L3 (STAGE V) ENGINES INSTALLATION - WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-19. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-20. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-21. DEUTZ TD2.2L3 (STAGE V) ENGINE/PUMP SUB-ASSEMBLY – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-22. DEUTZ TD2.9L4 ENGINE/PUMP SUB-ASSEMBLY – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-23. DEUTZ TD2.9L4 ENGINE/PUMP SUB-ASSEMBLY – WITH ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-24. DEUTZ TD2.2L3 (STAGE V) ENGINES ASSEMBLY – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-25. DEUTZ TD2.9L4 ENGINE ASSEMBLY – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES) (PVC 2001)
FIGURE 3-26. DEUTZ TD2.9L4 ENGINE ASSEMBLY – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES) (PVC 2007)
FIGURE 3-27. DEUTZ TD2.9L4 ENGINE ASSEMBLY – WITH ARCTIC PACKAGE (USA BUILT MACHINES) (PVC 2001)
FIGURE 3-28. DEUTZ TD2.9L4 ENGINE ASSEMBLY – WITH ARCTIC PACKAGE (USA BUILT MACHINES) (PVC 2007)
FIGURE 3-29. DEUTZ TD2.9L4 ENGINE COMPONENTS
FIGURE 3-30. DEUTZ D2.9L4 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-31. DEUTZ D2.9L4 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-32. DEUTZ D2.9L4 ENGINE/PUMP SUB-ASSEMBLY – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES) 396 FIGURE 3-33. DEUTZ
FIGURE 3-35. DEUTZ D2.9L4 ENGINE ASSEMBLY – WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES) (PVC 2007) . 406 FIGURE 3-36. DE
FIGURE 3-37. DEUTZ D2.9L4 ENGINE ASSEMBLY – WITH ARCTIC PACKAGE (USA BUILT MACHINES) (PVC 2007)
FIGURE 3-38. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE
FIGURE 3-39. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.2L3 (STAGE V) ENGINES)
FIGURE 3-40. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)
FIGURE 3-41. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINES WITH ARCTIC PACKAGE (USA BUILT MACHINES)
FIGURE 3-42. FORD ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE
FIGURE 3-43. FORD ENGINE INSTALLATION - WITH ARCTIC PACKAGE
FIGURE 3-44. FORD ENGINE/PUMP SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE
FIGURE 3-45. FORD ENGINE/PUMP SUB-ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-46. FORD ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE
FIGURE 3-47. FORD ENGINE ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-48. FORD ENGINE COMPONENTS
FIGURE 3-49. DRIVE BELT INSTALLATION - FORD ENGINES MACHINES WITHOUT GENERATORS
FIGURE 3-50. PUMP COUPLING KIT - DEUTZ ENGINES
FIGURE 3-51. PUMP COUPLING AND FUEL SYSTEM ASSEMBLY (FORD ENGINES)
FIGURE 3-52. PISTON PUMP ASSEMBLY - DEUTZ ENGINES
FIGURE 3-53. PISTON PUMP ASSEMBLY – DEUTZ ENGINES (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 3-54. PISTON PUMP ASSEMBLY - FORD ENGINES
FIGURE 3-55. GEAR PUMP ASSEMBLY
FIGURE 3-56. SPARK ARRESTOR MUFFLER INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-57. EXHAUST PIPE INSTALLATION – FORD DF 2.5L ENGINES
FIGURE 3-58. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ D2011 AND DEUTZ D2011 STAGE V ENGINES
FIGURE 3-59. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ D2011 ENGINES MACHINES WITHOUT GENERATORS)
FIGURE 3-60. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ D2011 ENGINES MACHINES WITH GENERATORS)
FIGURE 3-61. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ TD2.2L3 (STAGE V) ENGINES MACHINES WITHOUT GENERATORS)
FIGURE 3-62. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ TD2.2L3 (STAGE V) ENGINES MACHINES WITH GENERATORS)
FIGURE 3-63. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES MACHINES WITHOUT GENERATORS)
FIGURE 3-64. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES MACHINES WITH GENERATORS)
FIGURE 3-65. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-66. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES
FIGURE 3-67. 2500W/220V/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (AUSTRALIAN AND CE SPECS)
FIGURE 3-68. 2500W/220V/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (ANSI EXPORT AND CHINA SPECS)
FIGURE 3-69. 2500W GENERATOR INSTALLATION - FORD ENGINES
FIGURE 3-70. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-71. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-72. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ TD2.2L3 (STAGE V) ENGINES
FIGURE 3-73. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES
FIGURE 3-74. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES
FIGURE 3-75. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-76. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 3-77. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.2L3 (STAGE V) ENGINES
FIGURE 3-78. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES 548 FIGURE 3-79. 7500W/
FIGURE 3-80. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - FORD ENGINES (PVC 2007)

SECTION 4 - BOOM25 topics

FIGURE 4-1. BOOMS AND CYLINDERS INSTALLATION - WITHOUT ARCTRIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUIL
FIGURE 4-2. BOOMS AND CYLINDERS INSTALLATION – WITH ARCTRIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT M
FIGURE 4-3. TOWER BOOM ASSEMBLY (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 4-4. MAIN BOOM ASSEMBLY (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 4-6. ROTATOR ASSEMBLY (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007) . 572 FIGURE 4-7. B
FIGURE 4-8. TOWER BOOM SUB-ASSEMBLY (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 4-9. TOWER BOOM ASSEMBLY (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 4-10. MAIN BOOM ASSEMBLY (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 4-11. MAIN BOOM SUB-ASSEMBLY (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 4-12. JIB BOOM ASSEMBLY (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 4-13. ROTATOR ASSEMBLY (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 4-14. SUPPORT, PLATFORM INSTALLATION
FIGURE 4-15. POWER TRACK INSTALLATION - MAIN BOOM (USA BUILT MACHINES) (PVC 2001)
FIGURE 4-16. POWER TRACK INSTALLATION - MAIN BOOM (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007
FIGURE 4-17. POWER TRACK INSTALLATION - MAIN BOOM (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 4-18. POWER TRACK INSTALLATION - TOWER BOOM (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 200
FIGURE 4-19. POWER TRACK INSTALLATION - TOWER BOOM (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 4-20. CONTROL VALVES INSTALLATION – 2WS WITH DEUTZ D2011 AND DEUTZ D2011 (STAGE V) ENGINES (USA BUILT MACHINES
FIGURE 4-21. CONTROL VALVES INSTALLATION – 4WS WITH DEUTZ D2011 AND DEUTZ D2011 (STAGE V) ENGINES (USA BUILT MACHINES
FIGURE 4-22. CONTROL VALVES INSTALLATION – 2WS WITH DEUTZ TD2.9L4 ENGINES (USA BUILT MACHINES)
FIGURE 4-23. CONTROL VALVES INSTALLATION – 4WS WITH DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4 AND FORD DF 2.5L ENGINES (USA
FIGURE 4-24. CONTROL VALVE ASSEMBLY
FIGURE 4-25. BOOM VALVES AND LIMIT SWITCHES INSTALLATION (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - P
FIGURE 4-26. BOOM VALVES AND LIMIT SWITCHES INSTALLATION (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 4-27. TRANSPORT POSITION SWITCH INSTALLATION (USA BUILT MACHINES)

SECTION 5 - PLATFORM58 topics

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH SWING GATE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - GATE ENTRY (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUIL
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH DROP BAR (USA BUILT MACHINES - PVC 2001 & 2007, CHINA B
FIGURE 5-9. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - DROP BAR ENTRY (USA BUILT MACHINES - PVC 2001 & 2007, CHINA
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (USA BUILT MACHINES - PVC 2001 & 2007, CHINA
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (USA BUILT MACHINES - PVC 2001 & 2007, CHINA
FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (USA BUILT MACHINES - PVC 2001 & 2007, CHI
FIGURE 5-15. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST
FIGURE 5-16. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
FIGURE 5-17. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH SWING GATE (USA BUILT MACHINES - PVC 2001 &
FIGURE 5-18. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
FIGURE 5-19. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPBAR (USA BUILT MACHINES - PVC 2001 & 200
FIGURE 5-20. TRAY ASSEMBLY
FIGURE 5-21. CONSOLE AND FOOT SWITCH INSTALLATION (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007
FIGURE 5-22. CONSOLE AND FOOT SWITCH INSTALLATION (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 5-23. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007
FIGURE 5-24. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 5-25. FOOTSWITCH ASSEMBLY
FIGURE 5-26. CONTROLLER ASSEMBLY- DRIVE/STEER (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 5-27. CONTROLLER ASSEMBLY - LIFT/SWING (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 5-28. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 5-29. CONTROLLER ASSEMBLY (LIFT AND SWING) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 5-30. CRAB STEER SWITCH INSTALLATION - 4WS (WITHOUT TOW PACKAGE) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUI
FIGURE 5-31. CRAB STEER SWITCH INSTALLATION - 4WS (WITH TOW PACKAGE) (USA BUILT MACHINES)
FIGURE 5-32. STEER SWITCH INSTALLATION – 4WS (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 5-33. LIGHT PANEL INSTALLATION
FIGURE 5-34. SKYEYE INSTALLATION
FIGURE 5-35. SKYGUARD BAR INSTALLATION
FIGURE 5-36. SKYLINE INSTALLATION
FIGURE 5-37. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ) (ANSI, ANSI EXPORT, AUSTRALIAN, CHINA, CSA AND JAPANESE SPECS
FIGURE 5-38. SKYWELDER INSTALLATION (50HZ)
FIGURE 5-39. SKYWELDER INSTALLATION (60HZ)
FIGURE 5-40. WELDER ASSEMBLY
FIGURE 5-41. SKYCUTTER INSTALLATION (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS)
FIGURE 5-42. PLASMA CUTTER ASSEMBLY
FIGURE 5-43. SKYWELDER PREP PACKAGE (60HZ)
FIGURE 5-44. SKYWELDER LOCKING BRACKET INSTALLATION
FIGURE 5-45. PIPE RACKS INSTALLATION (ANSI AND CSA SPECS) (USA BUILT MACHINES)
FIGURE 5-46. PIPE RACKS INSTALLATION (AUSTRALIAN SPECS) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PV
FIGURE 5-47. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (OPTIONAL)
FIGURE 5-48. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.8M PLATFORMS (OPTIONAL)
FIGURE 5-49. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM (OPTIONAL)
FIGURE 5-50. SOFT TOUCH INSTALLATION - 8FT (2.4M) FALL ARREST PLATFORM (OPTIONAL)
FIGURE 5-51. PLATFORM PADDING INSTALLATION (30IN/76CM DEPTH PLATFORMS) (ANSI, ANSI EXPORT, CSA AND CHINA SPECS) (OPTIONA
FIGURE 5-52. SKYGLAZIER INSTALLATION (ALL SPECS EXCEPT JAPANESE SPECS)
FIGURE 5-53. SKYGLAZIER INSTALLATION (AUSTRALIAN SPECS)
FIGURE 5-54. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)
FIGURE 5-55. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (5FT/1.52M PLATFORM)
FIGURE 5-56. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
FIGURE 5-57. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
FIGURE 5-58. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

SECTION 6 - CYLINDER12 topics

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
FIGURE 6-3. LEVEL (UPRIGHT) CYLINDER ASSEMBLY
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB
FIGURE 6-5. LIFT CYLINDER ASSEMBLY – JIB
FIGURE 6-6. LIFT CYLINDER ASSEMBLY - MAIN BOOM
FIGURE 6-7. LIFT CYLINDER ASSEMBLY - TOWER BOOM
FIGURE 6-8. MASTER CYLINDER ASSEMBLY
FIGURE 6-9. STEER CYLINDER ASSEMBLY (7FT/2.1M WIDE MACHINES)
FIGURE 6-10. STEER CYLINDER ASSEMBLY (8FT/2.4M WIDE MACHINES)
FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM
FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM

SECTION 7 - HYDRAULIC23 topics

FIGURE 7-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 7-2. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 7-3. DRIVE HYDRAULIC DIAGRAM - 2WD/4WS (USA BUILT MACHINES)
FIGURE 7-4. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT
FIGURE 7-5. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS WITHOUT ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 7-6. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS WITH ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MAC
FIGURE 7-7. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS WITH ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 7-8. DRIVE HYDRAULIC DIAGRAM - 4WD/4WS WITHOUT ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT
FIGURE 7-9. DRIVE HYDRAULIC DIAGRAM - 4WD/4WS WITHOUT ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 7-10. DRIVE HYDRAULIC DIAGRAM - 4WD/4WS WITH ARCTIC PACKAGE (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MA
FIGURE 7-11. DRIVE HYDRAULIC DIAGRAM - 4WD/4WS WITH ARCTIC PACKAGE (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 7-12. FLUSHING LOOP HYDRAULIC INSTALLATION - 2WD (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PV
FIGURE 7-13. FLUSHING LOOP HYDRAULIC INSTALLATION - 2WD (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 7-14. FLUSHING LOOP HYDRAULIC INSTALLATION - 4WD (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PV
FIGURE 7-15. FLUSHING LOOP HYDRAULIC INSTALLATION - 4WD (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 7-16. HYDRAULIC DIAGRAM – STANDARD (DEUTZ D2011 (STAGE V) AND DEUTZ D2011 ENGINES) (USA BUILT MACHINES - PVC 2001
FIGURE 7-17. HYDRAULIC DIAGRAM – STANDARD (DEUTZ D2011 ENGINES) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 7-18. HYDRAULIC DIAGRAM - STANDARD (DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES) (USA BUILT M
FIGURE 7-19. HYDRAULIC DIAGRAM – STANDARD (FORD DF 2.5L ENGINES) (USA BUILT MACHINES)
FIGURE 7-20. HYDRAULIC DIAGRAM - OSCILLATING AXLE (7FT/2.1M WIDE MACHINES)
FIGURE 7-21. HYDRAULIC DIAGRAM - OSCILLATING AXLE (8FT/2.4M WIDE MACHINES) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA
FIGURE 7-22. HYDRAULIC DIAGRAM - OSCILLATING AXLE (8FT/2.4M WIDE MACHINES) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 7-23. HYDRAULIC DIAGRAM – TOW BAR (USA BUILT MACHINES)

SECTION 8 - ELECTRICAL30 topics

FIGURE 8-1. AC CABLE CONNECTOR INSTALLATION - 110V/220V (MACHINES NO GENERATOR) (ANSI EXPORT, AUSTRALIAN, CE AND CHINA S
FIGURE 8-2. AC CABLE CONNECTOR INSTALLATION – SKYPOWER (MACHINES NO GENERATOR) (ALL SPECS)
FIGURE 8-3. AC CABLE CONNECTOR INSTALLATION – 4000W GENERATOR (MACHINES NO GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN AND C
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V GFI RECEPTACLE (MACHINES WITH 2500W GENERATOR/NO GENERATOR OPTIONS) (
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V RECEPTACLE (MACHINES WITH 2500W GENERATOR/NO GENERATOR OPTIONS) (ANSI
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER (2X4 BOX) (ANSI EXPORT SPECS) (4000W GENERATOR)
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION – DUAL AC 110V GFI (MACHINES WITH 2500W GENERATOR) (ANSI EXPORT AND CHINA SP
FIGURE 8-8. AC BOX AT PLATFORM MID-BOOM PLUG INSTALLATION (WITHOUT 7500W SKYPOWER GENERATOR) (CHINA BUILT MACHINES) (PVC
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPECS)
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW (CE SPECS) (4000W GENERATOR)
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS)
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS) (2500W GENERATOR)
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE (CE SPECS) (4000W GENERATOR)
FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE SPECS)
FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) (CE SPECS) (4000W GENERATOR)
FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE SPECS)
FIGURE 8-19. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) (CE SPECS) (4000W GENERATOR)
FIGURE 8-20. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE SPECS)
FIGURE 8-21. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE SPECS) (2500W GENERATOR)
FIGURE 8-22. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) (CE SPECS) (4000W GENERATOR)
FIGURE 8-23. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS WI
FIGURE 8-24. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (ANSI AND CSA SPECS WITH 7500W SKYPOWER GENERATOR)
FIGURE 8-25. BATTERY DISCONNECT SWITCH INSTALLATION – DEUTZ D2011 AND D2011 (STAGE V) ENGINES (USA BUILT MACHINES - PVC
FIGURE 8-27. BEACON LIGHT HARNESS (BLUE AND RED BEACON LIGHT)
FIGURE 8-28. BOOM VALVE HARNESS
FIGURE 8-29. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITH 4000W/50HZ GENERATOR)
FIGURE 8-30. BREAKER BOX KIT - 30MA/16 AMP (WITH GENERATOR)
FIGURE 8-31. BOOM CABLES INSTALLATION - WITH 2500W GENERATOR OR NO GENERATOR AND WITHOUT ARCTIC PACKAGE (ANSI SPECS) (US
FIGURE 8-32. BOOM CABLES INSTALLATION - WITH 2500W GENERATOR OR NO GENERATOR AND WITH ARCTIC PACKAGE (ANSI EXPORT AND CH
FIGURE 8-33. BOOM CABLES INSTALLATION – WITH 2500W GENERATOR OR NO GENERATOR AND WITHOUT ARCTIC PACKAGE (CE SPECS) (USA

MACHINES - PVC 2007)53 topics

FIGURE 8-36. BOOM CABLES INSTALLATION – WITH 2500W GENERATOR (FORD DF 2.5L ENGINES) (ALL SPECS EXCEPT AUSTRALIAN, CE AND
FIGURE 8-37. BOOM CABLES INSTALLATION – WITH 4000W GENERATOR (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)
FIGURE 8-38. BOOM CABLES INSTALLATION – WITH 4000W GENERATOR (ANSI EXPORT AND CHINA SPECS) (CHINA BUILT MACHINES) (PVC 2
FIGURE 8-39. BOOM CABLES INSTALLATION – WITH 4000W GENERATOR (AUSTRALIAN SPECS) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 8-41. BOOM CABLES INSTALLATION – WITH 7500W GENERATOR WITHOUT ARCTIC PACKAGE (CE SPECS) (USA BUILT MACHINES)
FIGURE 8-42. BOOM CABLES INSTALLATION – WITH 7500W GENERATOR WITHOUT ARCTIC PACKAGE (AUSTRALIAN AND JAPANESE SPECS) (USA
FIGURE 8-43. BOOM CABLES INSTALLATION – WITH 7500W 60HZ GENERATOR WITHOUT ARCTIC PACKAGE (ANSI EXPORT AND CHINA SPECS) (
FIGURE 8-44. BOOM CABLES INSTALLATION – WITH 7500W 50HZ GENERATOR WITHOUT ARCTIC PACKAGE (AUSTRALIAN SPECS) (CHINA BUILT
FIGURE 8-46. BOOM CABLES INSTALLATION – WITH 7500W GENERATOR AND ARCTIC PACKAGE (ANSI EXPORT AND CHINA SPECS) (CHINA BUI
FIGURE 8-47. BOOM CABLE - MAIN BOOM (WITHOUT ARCTIC PACKAGE)
FIGURE 8-48. BOOM CABLE - MAIN BOOM (WITH ARCTIC PACKAGE)
FIGURE 8-49. BOOM CABLE - TOWER BOOM (WITHOUT ARCTIC PACKAGE)
FIGURE 8-50. BOOM CABLE - TOWER BOOM (WITH ARCTIC PACKAGE)
FIGURE 8-51. ENGINE HARNESS ASSEMBLY (DEUTZ D2011, DEUTZ D2011 (STAGE V) AND DEUTZ TD2.2L3 (STAGE V) ENGINES) (USA BUILT
FIGURE 8-52. ENGINE HARNESS ASSEMBLY (DEUTZ D2011, DEUTZ D2011 (STAGE V) AND DEUTZ TD2.2L3 (STAGE V) ENGINES) (USA BUILT
FIGURE 8-53. ENGINE HARNESS ASSEMBLY (DEUTZ D2011 ENGINES) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 8-54. ENGINE HARNESS ASSEMBLY (DEUTZ TD2.9L4 ENGINES) (PVC 2001)
FIGURE 8-55. ENGINE HARNESS ASSEMBLY (DEUTZ TD2.9L4 ENGINES) (PVC 2007)
FIGURE 8-56. ENGINE HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINES
FIGURE 8-57. ENGINE HARNESS - DEUTZ TD2.9L4 AND D2.9L4 ENGINES
FIGURE 8-58. ENGINE HARNESS ASSEMBLY (FORD DF2.5L ENGINES) (PVC 2001)
FIGURE 8-59. ENGINE HARNESS ASSEMBLY (FORD DF2.5L ENGINES) (PVC 2007)
FIGURE 8-60. FUEL HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINES
FIGURE 8-61. FUEL HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ D2.9L4 ENGINES
FIGURE 8-62. GENERATOR TO CONTROL BOX HARNESS - 4000W
FIGURE 8-63. GENERATOR TO CONTROL BOX HARNESS (7500W GENERATOR)
FIGURE 8-64. GENERATOR HARNESS - 7500W GENERATOR
FIGURE 8-65. GENERATOR TO ENGINE HARNESS - 2500W
FIGURE 8-66. GENERATOR TO ENGINE HARNESS - 4000W
FIGURE 8-67. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ONLY)
FIGURE 8-68. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (FORD ENGINES ONLY)
FIGURE 8-69. GENERATOR TO REAR OF BOOM HARNESS - 110V
FIGURE 8-70. GENERATOR TO REAR OF BOOM HARNESS - 220V
FIGURE 8-71. GROUND CONTROL BOX HARNESS
FIGURE 8-72. PLATFORM CONSOLE BOX HARNESS
FIGURE 8-73. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 8-74. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 8-75. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPECS) (2500W GENERATOR)
FIGURE 8-76. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND WITHOUT 2500W GENERSTOR (2X4 BOX) (CE SPECS)
FIGURE 8-77. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (2X4 BOX) (CE SPECS) (2500W GENERATOR)
FIGURE 8-78. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
FIGURE 8-79. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (2X4 BOX) (CE SPECS) (2500W GENERATOR)
FIGURE 8-80. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 8-81. RECEPTACLE BOX KIT - 220V AFSINT 107 KEYED GROUND (2X4 BOX) (CE SPECS) (2500W GENERATOR)
FIGURE 8-82. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-83. SKYEYE EMITTER HARNESS
FIGURE 8-84. SKYEYE RECEIVER HARNESS
FIGURE 8-85. SKYLINE HARNESS
FIGURE 8-86. SKYGUARD INTERFACE HARNESS
FIGURE 8-87. STROBE LIGHT HARNESS (AMBER)
FIGURE 8-88. VALVE HARNESS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 8-89. VALVE HARNESS (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 8-90. WHITE NOISE ALARM HARNESS

SECTION 9 - DECALS21 topics

FIGURE 9-1. DECAL INSTALLATION - ANSI SPECS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPECS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007
FIGURE 9-3. DECAL INSTALLATION - BRAZILIAN SPECS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 9-4. DECAL INSTALLATION - CE SPECS (USA BUILT MACHINES)
FIGURE 9-5. DECAL INSTALLATION - CHINESE SPECS (TRADITIONAL) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES
FIGURE 9-6. DECAL INSTALLATION - CHINESE SPECS (SIMPLIFIED) (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES
FIGURE 9-7. DECAL INSTALLATION - CSA SPECS (USA BUILT MACHINES)
FIGURE 9-8. DECAL INSTALLATION - JAPANESE SPECS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 9-9. DECAL INSTALLATION - KOREAN SPECS (USA BUILT MACHINES)
FIGURE 9-10. DECAL INSTALLATION – LATIN AMERICAN SPECS (USA BUILT MACHINES - PVC 2001 & 2007, CHINA BUILT MACHINES - PVC
FIGURE 9-11. DECAL INSTALLATION – ANSI EXPORT SPECS (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 9-12. DECAL INSTALLATION – ANSI EXPORT SPECS (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 9-13. DECAL INSTALLATION - CHINESE SPECS (TRADITIONAL) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 9-14. DECAL INSTALLATION - CHINESE SPECS (SIMPLIFIED) (CHINA BUILT MACHINES) (PVC 2001)
FIGURE 9-15. DECAL INSTALLATION - OPTIONS (USA BUILT MACHINES) (PVC 2001)
FIGURE 9-16. DECAL INSTALLATION - OPTIONS (USA BUILT MACHINES - PVC 2007, CHINA BUILT MACHINES - PVC 2007)
FIGURE 9-17. SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT, CSA AND CHINA SPECS)
FIGURE 9-18. SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS)
FIGURE 9-19. SKYWELDER DECAL INSTALLATION - 50HZ
FIGURE 9-20. SKYWELDER DECAL INSTALLATION - 60HZ (PVC 2001)
FIGURE 9-21. DECAL INSTALLATION - SKYWELDER (60HZ) (PVC 2007)

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK2 topics

FIGURE 10-1. MODEL 600AJ STANDARD PARTS
FIGURE 10-2. MODEL 600AJ VARIABLE PARTS

SECTION 11 - SPECIAL OPTIONS1 topic

FIGURE 11-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (1,116 pages). Open the sample pages (PDF, 683 KB)

Sample pages from the JLG 600AJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 81: SECTION 1 - FRAME
Parts illustration, page 761: SECTION 6 - CYLINDER
Parts illustration, page 1,067: SECTION 9 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 600AJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215032$119.57

Service manuals

Service Manual 3120718 · 322 pagesCovers 600A, 600AJ, 600S, 600SJ, 660SJSerial: Prior to 0300080000$69.63Details

Service Manual 3120840 · 272 pagesCovers 600A, 600AJ, 600S, 600SJ, 660SJSerial: Prior to 0300080000$69.75Details

Service Manual 3121201 · 548 pagesCovers 600A, 600AJSerial: Prior to B300001393, 0300080000-0300177360, Exclude Serial Number Range: 0300176207$69.75Details

Service Manual 3121616 · 450 pagesCovers 600A, 600AJSerial: 0300176207, 0300177361-0300272252, B300001393-B300005764$69.83Details

Service Manual 31215031 · 428 pagesCovers 600AJ$69.81Details

Service Manual 31217164 · 578 pagesCovers 600AJ$69.83Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,116 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).