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JLG 600S, 600SJ, 660S Boom Lift Parts Manual

382 pages · Publication 3121178

$69.73
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Models
600S, 600SJ, 660S
Serial coverage
0300068000-0300087000
Manual type
Parts Manual
Pages
382
Publication
3121178
Condition
Brand new
JLG 600S, 600SJ, 660S Boom Lift Parts Manual, publication 3121178

What's inside

From the manual's own table of contents: 50 sections, 90 entries. See sample pages (PDF, 562 KB)

General38 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATION (SN 0300068000 through 0300075605)
  • FIGURE 1-2. 2WD FRONT AXLE AND STEERING INSTALLATION (SN 0300075606 through 0300087000)
  • FIGURE 1-3. 4WD FRONT AXLE AND STEERING INSTALLATION (SN 0300068000 through 0300075605)
  • FIGURE 1-4. 4WD FRONT AXLE AND STEERING INSTALLATION (SN 0300075606 through 0300087000)
  • FIGURE 1-7. TIRE AND WHEEL DRIVE INSTALLATIONS
  • FIGURE 1-11. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) (SN 0300075606 through 0300087000)
  • FIGURE 1-12. DRIVE MOTOR ASSEMBLY (SERVICE REPLACEMENT)
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. CONTROL VALVES INSTALLATIONS
  • FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
  • FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
  • FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
  • FIGURE 2-5. SWING HUB ASSEMBLY
  • FIGURE 2-6. SWING MOTOR ASSEMBLY
  • FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION
  • FIGURE 2-11. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION)
  • FIGURE 2-15. GEAR PUMP ASSEMBLY
  • FIGURE 2-16. TANK INSTALLATIONS
  • FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY
  • FIGURE 2-20. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
  • FIGURE 2-21. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
  • FIGURE 2-22. HOODS AND LIFTING PLATE INSTALLATIONS
  • FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
  • FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
  • FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES (OPTIONAL)
  • FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES (OPTIONAL)
  • FIGURE 2-29. SKYAIR COMPRESSOR INSTALLATION
  • FIGURE 2-30. AIR COMPRESSOR ASSEMBLY
  • SECTION 3 - BOOM
  • FIGURE 3-1. BOOM INSTALLATION - 600S
  • FIGURE 3-2. BOOM INSTALLATION - 600SJ & 660SJ
  • FIGURE 3-3. MAIN BOOM ASSEMBLIES
  • FIGURE 3-4. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)
  • FIGURE 3-5. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)
  • FIGURE 3-6. POWER TRACK INSTALLATIONS
  • SECTION 4 - PLATFORM
  • FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM)
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM)
FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (ORIGINAL EQUIPMENT)
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT)
FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT)
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER) (ORIGINAL EQUIPMENT)
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT)
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT)
FIGURE 4-11. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
FIGURE 4-12. PLATFORM PADDING INSTALLATION (OPTIONAL) (SIDE ENTRY PLATFORM)
FIGURE 4-13. SKYGLAZIER INSTALLATION (600S ONLY)
FIGURE 4-14. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)
FIGURE 4-15. SKYWELDER INSTALLATION (50HZ)
FIGURE 4-16. SKYWELDER INSTALLATION (60HZ)
FIGURE 4-17. SKYCUTTER INSTALLATION
FIGURE 4-18. PLASMA CUTTER ASSEMBLY
FIGURE 4-19. PIPE RACKS INSTALLATION (ANSI & CSA SPECS)
FIGURE 4-20. WELDER ASSEMBLY
SECTION 5 - CYLINDER
FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600S (ORIGINAL EQUIPMENT)
FIGURE 5-4. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600S (SERVICE REPLACEMENT)
FIGURE 5-5. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600S (SERVICE REPLACEMENT)
Show all 51 sections
FIGURE 5-6. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600SJ & 660SJ (ORIGINAL EQUIPMENT)
FIGURE 5-7. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600SJ & 660SJ (SERVICE REPLACEMENT)
FIGURE 5-8. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600SJ & 660SJ (SERVICE REPLACEMENT)
FIGURE 5-9. LIFT CYLINDER ASSEMBLY (BOOM)
FIGURE 5-10. LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 660SJ (ORIGINAL EQUIPMENT)
FIGURE 5-11. LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 660SJ (SERVICE REPLACEMENT)
FIGURE 5-12. LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 660SJ (SERVICE REPLACEMENT)
FIGURE 5-13. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)
FIGURE 5-14. MASTER CYLINDER ASSEMBLY - 600S (SERVICE REPLACEMENT)
FIGURE 5-15. MASTER CYLINDER ASSEMBLY - 600SJ/660SJ (SERVICE REPACEMENT)
FIGURE 5-16. STEER CYLINDER ASSEMBLY
FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLY
FIGURE 5-18. CYLINDER BELLOWS INSTALLATION (OPTIONAL)
SECTION 6 - HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE AND STEER (2WD/2WS)
FIGURE 6-4. HYDRAULIC DIAGRAM - OSCILLATING AXLE
FIGURE 6-7. HYDRAULIC DIAGRAM LIST
SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION
SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 600S/600SJ/660SJ STANDARD PARTS
FIGURE 9-2. MODEL 600S/600SJ/660SJ VARIABLE PARTS
SECTION 10 - SPECIAL OPTIONS2 topics
  • FIGURE 10-1. SPECIAL OPTIONS
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (382 pages). Open the sample pages (PDF, 561 KB)

Sample pages from the JLG 600S, 600SJ, 660S Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 133: FIGURE 2-16. TANK INSTALLATIONS
  • Parts illustration, page 333: SECTION 7 - ELECTRICAL
  • Parts illustration, page 363: SECTION 10 - SPECIAL OPTIONS

Other manuals for this machine

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This manual: Parts Manual 3121178$69.73
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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 382 pages

Quantity one is the manual described above.

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Other editions and similar models

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