JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual

Name: JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3120842
Price: 69.59 USD
Availability: InStock

316 pages · Publication 3120842

$69.59

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Models: 600S, 600SJ, 660SJ
Serial coverage: Prior to 0300068000
Manual type: Parts Manual
Pages: 316
Publication: 3120842
Condition: Brand new

JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual, publication 3120842

What's inside

From the manual's own table of contents: 37 sections, 82 entries. See sample pages (PDF, 560 KB)

Search the contents

General45 topics

SECTION 1 - FRAME
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS
FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-5. DRIVE HUB ASSEMBLY (Prior to SN 0300064395)
FIGURE 1-7. DRIVE BRAKE ASSEMBLY
FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REXROTH
FIGURE 1-9. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)
FIGURE 1-10. TOW PACKAGE INSTALLATION (OPTIONAL)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-5. SWING HUB ASSEMBLY
FIGURE 2-6. SWING BRAKE ASSEMBLY
FIGURE 2-7. SWING MOTOR ASSEMBLIES
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (Prior to SN 0300030041)
FIGURE 2-9. DEUTZ ENGINE INSTALLATION - WITH NOISE REDUCTION (SN 0300030041 through 0300068000)
FIGURE 2-10. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
FIGURE 2-11. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES (OPTIONAL)
FIGURE 2-12. PISTON PUMP ASSEMBLY
FIGURE 2-13. GEAR PUMP ASSEMBLY
FIGURE 2-14. TANK INSTALLATIONS
FIGURE 2-15. ROTARY COUPLING INSTALLATION
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY (Prior to SN 0300061927)
FIGURE 2-18. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
FIGURE 2-19. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
SECTION 3 - BOOM
FIGURE 3-1. BOOM INSTALLATIONS - 600S
FIGURE 3-2. BOOM INSTALLATIONS - 600SJ & 660SJ
FIGURE 3-3. MAIN BOOM ASSEMBLIES
FIGURE 3-4. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)
FIGURE 3-5. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)
FIGURE 3-6. POWER TRACK INSTALLATIONS - PLASTIC TRACK (Prior to SN 0300060842)
FIGURE 3-7. POWER TRACK INSTALLATIONS - STEEL TRACK (SN 0300060842 through 0300068000)
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (AUSTRALIAN SPEC WITH FRONT ENTRY PLATFORM)
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (EN280 AND CE SPEC WITH FRONT ENTRY PLATFORM)
FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (Prior to SN 0300061927)
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (ADE SYSTEM) (SN 0300061927 through 0300068000)
FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (ORIGINAL EQUIPMENT) (Prior to SN 0300039654)
FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER) (ORIGINAL EQUIPMENT) (Prior to SN 0300039654)

FIGURE 4-16. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

FIGURE 4-17. LOAD SENSING SYSTEM INSTALLATION (FRENCH SPEC) (Prior to SN 0300067891)

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600S (ORIGINAL EQUIPMENT)

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600S (SERVICE REPLACEMENT)

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600S (SERVICE REPLACEMENT)

FIGURE 5-5. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600SJ & 660SJ (ORIGINAL EQUIPMENT)

FIGURE 5-6. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600SJ & 660SJ (SERVICE REPLACEMENT)

FIGURE 5-7. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600SJ & 660SJ (SERVICE REPLACEMENT)

FIGURE 5-8. LIFT CYLINDER ASSEMBLY - (BOOM)

FIGURE 5-9. LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 660SJ

FIGURE 5-10. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-11. MASTER CYLINDER ASSEMBLY - 600S (SERVICE REPLACEMENT)

FIGURE 5-12. MASTER CYLINDER ASSEMBLY - 600SJ/660SJ (SERVICE REPACEMENT)

FIGURE 5-13. STEER CYLINDER ASSEMBLY

FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLY

FIGURE 5-15. CYLINDER BELLOWS INSTALLATIONS (OPTIONAL)

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE AND STEER (2WD/2WS)

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE AND STEER (4WD/2WS)

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD

Show all 38 sections

FIGURE 6-5. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (Prior to SN 0300061927)

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (ADE SYSTEM) (SN 0300061927 through 0300064499)

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (ADE SYSTEM) (SN 0300064499 through 0300068000)

SECTION 8 - DECALS

FIGURE 8-1. DECALS INSTALLATION - STANDARD

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODELS 600S/600SJ/660SJ STANDARD PARTS

FIGURE 9-2. MODELS 600S/600SJ/660SJ VARIABLE PARTS

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (316 pages). Open the sample pages (PDF, 559 KB)

Sample pages from the JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 143: SECTION 3 - BOOM
Parts illustration, page 263: SECTION 7 - ELECTRICAL
Parts illustration, page 291: SECTION 8 - DECALS

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 316 pages

Quantity one is the manual described above.

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Binder not included

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).