JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual

Name: JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121207
Price: 69.55 USD
Availability: InStock

430 pages · Publication 3121207

$69.55

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Models: 600S, 600SJ, 660SJ
Serial coverage: Prior to B300000970, 0300087000-0300171769
Manual type: Parts Manual
Pages: 430
Publication: 3121207
Condition: Brand new

JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual, publication 3121207

What's inside

From the manual's own table of contents: 48 sections, 98 entries. See sample pages (PDF, 612 KB)

Search the contents

General44 topics

SECTION 1 - FRAME
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATION
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATION
FIGURE 1-3. 4WS REAR STEERING INSTALLATION
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-5. DRIVE HUB ASSEMBLY
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300098764)
FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)
FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (SN 0300087000 through 0300140223)
FIGURE 2-11. DEUTZ ENGINE INSTALLATION
FIGURE 2-12. FORD ENGINE INSTALLATION
FIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM)
FIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM)
FIGURE 2-15. PISTON PUMP ASSEMBLY
FIGURE 2-16. GEAR PUMP ASSEMBLY
FIGURE 2-17. TANK INSTALLATIONS
FIGURE 2-18. ROTARY COUPLING INSTALLATION
FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)
FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM)
FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
FIGURE 2-22. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
FIGURE 2-25. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS
FIGURE 2-26. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
FIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
FIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
FIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES (OPTIONAL)
FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES (OPTIONAL)
FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES (OPTIONAL)
SECTION 3 - BOOM
FIGURE 3-1. BOOM INSTALLATION - 600S
FIGURE 3-2. BOOM INSTALLATION - 600SJ & 660SJ
FIGURE 3-3. MAIN BOOM ASSEMBLIES
FIGURE 3-4. ROTATOR ASSEMBLIES
FIGURE 3-5. POWER TRACK INSTALLATIONS
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300138728)

FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-11. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

FIGURE 4-12. PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL)

FIGURE 4-13. SKYGLAZIER INSTALLATION

FIGURE 4-14. SKYWELDER INSTALLATION (50HZ)

FIGURE 4-15. SKYWELDER INSTALLATION (60HZ)

FIGURE 4-16. WELDER ASSEMBLY

FIGURE 4-17. SKYCUTTER INSTALLATION

FIGURE 4-18. SKYCUTTER INSTALLATION

FIGURE 4-19. PLASMA CUTTER ASSEMBLY

FIGURE 4-20. PLASMA CUTTER ASSEMBLY

FIGURE 4-21. PIPE RACKS INSTALLATION

FIGURE 4-22. SKYAIR AIR COMPRESSOR INSTALLATION

FIGURE 4-23. AIR COMPRESSOR ASSEMBLY

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE

Show all 49 sections

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE - 600S (SERVICE REPLACEMENT)

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE - 600SJ & 660SJ (SERVICE REPLACEMENT)

FIGURE 5-5. LIFT CYLINDER ASSEMBLY - JIB - 600SJ & 660SJ (ORIGINAL EQUIPMENT)

FIGURE 5-6. LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 660SJ (SERVICE REPLACEMENT)

FIGURE 5-7. LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 660SJ (SERVICE REPLACEMENT)

FIGURE 5-8. LIFT CYLINDER ASSEMBLY - MAIN BOOM

FIGURE 5-9. MASTER CYLINDER ASSEMBLY

FIGURE 5-10. MASTER CYLINDER ASSEMBLY - 600S (SERVICE REPLACEMENT)

FIGURE 5-11. MASTER CYLINDER ASSEMBLY - 600SJ/660SJ (SERVICE REPACEMENT)

FIGURE 5-12. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300142634)

FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLIES

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE AND STEER (2WD/2WS)

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE AND STEER (4WD/2WS)

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD

FIGURE 6-5. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM)

FIGURE 7-4. AC CABLES INSTALLATION (CE GERMAN AND CE UK SPECS)

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES) (SN 0300087000 through 0300087911)

FIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES) (SN 0300087000 through 0300087911)6 topics

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 600SJ/660SJ STANDARD PARTS
FIGURE 9-2. MODEL 600SJ/660SJ VARIABLE PARTS
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (430 pages). Open the sample pages (PDF, 610 KB)

Sample pages from the JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 128: 4WS - USA Built Machines:
Parts illustration, page 326: SECTION 6 - HYDRAULIC
Parts illustration, page 350: SECTION 7 - ELECTRICAL

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 430 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).