JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual

Name: JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121856
Price: 69.67 USD
Availability: InStock

332 pages · Publication 3121856

$69.67

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Models: 600S, 600SJ, 660SJ
Serial coverage: 0300068000-0300087000
Manual type: Parts Manual
Pages: 332
Publication: 3121856
Condition: Brand new

JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual, publication 3121856

What's inside

From the manual's own table of contents: 40 sections, 83 entries. See sample pages (PDF, 568 KB)

Search the contents

General43 topics

SECTION 1 - FRAME
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATION (SN 0300068000 through 0300075605)
FIGURE 1-2. 2WD FRONT AXLE AND STEERING INSTALLATION (SN 0300075606 through 0300087000)
FIGURE 1-3. 4WD FRONT AXLE AND STEERING INSTALLATION (SN 0300068000 through 0300075605)
FIGURE 1-4. 4WD FRONT AXLE AND STEERING INSTALLATION (SN 0300075606 through 0300087000)
FIGURE 1-7. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-11. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) (SN 0300075606 through 0300087000)
FIGURE 1-12. DRIVE MOTOR ASSEMBLY (SERVICE REPLACEMENT)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-5. SWING HUB ASSEMBLY
FIGURE 2-6. SWING MOTOR ASSEMBLY
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION
FIGURE 2-12. GEAR PUMP ASSEMBLY
FIGURE 2-13. TANK INSTALLATIONS
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY
FIGURE 2-17. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
FIGURE 2-19. HOODS AND LIFTING PLATE INSTALLATIONS
FIGURE 2-20. 2500W GENERATOR INSTALLATION CATERPILLAR MACHINES (OPTIONAL)
FIGURE 2-21. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES (OPTIONAL)
SECTION 3 - BOOM
FIGURE 3-1. BOOM INSTALLATION - 600S
FIGURE 3-2. BOOM INSTALLATION - 600SJ & 660SJ
FIGURE 3-3. MAIN BOOM ASSEMBLIES
FIGURE 3-4. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)
FIGURE 3-5. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)
FIGURE 3-6. POWER TRACK INSTALLATIONS
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (AUSTRALIAN SPEC WITH FRONT ENTRY PLATFORM)
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (CE SPEC WITH FRONT ENTRY PLATFORM)
FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM)
FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) (ORIGINAL EQUIPMENT)
FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT)
FIGURE 4-8. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT)
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (ORIGINAL EQUIPMENT)
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT)

FIGURE 4-11. CONTROLL ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT)

FIGURE 4-12. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

FIGURE 4-13. PLATFORM PADDING INSTALLATION (OPTIONAL) (SIDE ENTRY PLATFORM)

FIGURE 4-14. SKYWELDER INSTALLATION (50HZ)

FIGURE 4-15. SKYCUTTER INSTALLATION - 50HZ POWER SUPPLY

FIGURE 4-16. PLASMA CUTTER ASSEMBLY - 50HZ POWER SUPPLY

SECTION 5 - CYLINDER

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600S (ORIGINAL EQUIPMENT)

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600S (SERVICE REPLACEMENT)

FIGURE 5-5. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600S (SERVICE REPLACEMENT)

FIGURE 5-6. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600SJ & 660SJ (ORIGINAL EQUIPMENT)

FIGURE 5-7. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600SJ & 660SJ (SERVICE REPLACEMENT)

FIGURE 5-8. LEVEL CYLINDER ASSEMBLY (PLATFORM SLAVE) - 600SJ & 660SJ (SERVICE REPLACEMENT)

FIGURE 5-9. LIFT CYLINDER ASSEMBLY (BOOM)

FIGURE 5-10. LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 660SJ (ORIGINAL EQUIPMENT)

FIGURE 5-11. LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 660SJ (SERVICE REPLACEMENT)

FIGURE 5-12. LIFT CYLINDER ASSEMBLY (JIB) - 600SJ & 660SJ (SERVICE REPLACEMENT)

FIGURE 5-13. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-14. MASTER CYLINDER ASSEMBLY - 600S (SERVICE REPLACEMENT)

FIGURE 5-15. MASTER CYLINDER ASSEMBLY - 600SJ/660SJ (SERVICE REPACEMENT)

FIGURE 5-16. STEER CYLINDER ASSEMBLY

FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLY

FIGURE 5-18. CYLINDER BELLOWS INSTALLATION (OPTIONAL)

Show all 41 sections

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE AND STEER (2WD/2WS)

FIGURE 6-4. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 6-7. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

FIGURE 7-3. AC CABLE INSTALLATION (UK AND GERMAN SPEC)

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION - CE AND AUSTRALIAN SPEC (SN 0300068000 through 0300087000)

FIGURE 8-2. DECAL INSTALLATION - MODEL 660SJ (RUSSIAN SPEC)

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODEL 600S/600SJ/660SJ STANDARD PARTS

FIGURE 9-2. MODEL 600S/600SJ/660SJ VARIABLE PARTS

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (332 pages). Open the sample pages (PDF, 567 KB)

Sample pages from the JLG 600S, 600SJ, 660SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 171: SECTION 3 - BOOM
Parts illustration, page 286: SECTION 7 - ELECTRICAL
Parts illustration, page 316: SECTION 10 - SPECIAL OPTIONS

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 332 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).