JLG 600S, 660SJ Boom Lift Parts Manual

Name: JLG 600S, 660SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121299
Price: 69.89 USD
Availability: InStock

414 pages · Publication 3121299

$69.89

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Models: 600S, 660SJ
Serial coverage: 0300171769-0300235167, B300000970-B300002654, Exclude Serial Number Range: 0300224266, 0300224267, 0300224755-0300224758, 0300233720-0300233722, 0300234973-0300234975, B300002216, B300002217, B300002382
Manual type: Parts Manual
Pages: 414
Publication: 3121299
Condition: Brand new

JLG 600S, 660SJ Boom Lift Parts Manual, publication 3121299

What's inside

From the manual's own table of contents: 47 sections, 104 entries. See sample pages (PDF, 563 KB)

Search the contents

General57 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATION
FIGURE 1-2. STEERING INSTALLATION WITHOUT TOW PACKAGE
FIGURE 1-3. STEERING INSTALLATION WITH TOW PACKAGE
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-5. DRIVE HUB ASSEMBLY
FIGURE 1-6. DRIVE MOTOR ASSEMBLY
FIGURE 1-7. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)
FIGURE 1-8. TOW PACKAGE INSTALLATION (OPTIONAL)
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
FIGURE 2-2. CONTROL VALVES INSTALLATIONS
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-5. ACCESSORY VALVE ASSEMBLY
FIGURE 2-6. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS
FIGURE 2-7. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION
FIGURE 2-9. DEUTZ TD2.9L4 ENGINE INSTALLATION
FIGURE 2-10. GM ENGINE INSTALLATION
FIGURE 2-13. GEAR PUMP ASSEMBLY
FIGURE 2-14. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 2-15. TANK INSTALLATIONS
FIGURE 2-16. HYDRAULIC TANK LOCK INSTALLATION
FIGURE 2-17. ROTARY COUPLING INSTALLATION
FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY (FIBERGLASS BOX)
FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (STEEL BOX)
FIGURE 2-20. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
FIGURE 2-21. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
FIGURE 2-22. HOODS (ABS) AND LIFTING PLATE INSTALLATIONS
FIGURE 2-23. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS (DEUTZ D2011 & GM ENGINES)
FIGURE 2-24. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS (DEUTZ TD2.9L4 ENGINES)
FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ D2011 MACHINES (OPTIONAL)
FIGURE 2-26. 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 MACHINES (OPTIONAL)
FIGURE 2-27. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
FIGURE 2-28. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 2-29. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES
FIGURE 2-30. 4000W GENERATOR INSTALLATION - GM ENGINES
FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINE (OPTIONAL)
FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINE (OPTIONAL)
FIGURE 2-33. SKYAIR AIR COMPRESSOR INSTALLATION
FIGURE 2-34. AIR COMPRESSOR ASSEMBLY
SECTION 3 - BOOM
FIGURE 3-1. BOOM INSTALLATION - 600S
FIGURE 3-2. BOOM INSTALLATION - 660SJ
FIGURE 3-3. MAIN BOOM ASSEMBLIES
FIGURE 3-4. ROTATOR ASSEMBLIES
FIGURE 3-5. PLATFORM SUPPORT INSTALLATION - WITH LSS
FIGURE 3-6. CONTROL VALVE INSTALLATION (BOOM)
FIGURE 3-7. POWER TRACK INSTALLATIONS
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD)
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

FIGURE 4-10. SKYGUARD SYSTEM INSTALLATION

FIGURE 4-11. CROSS RAIL INSTALLATION

FIGURE 4-12. SKYGLAZIER INSTALLATION

FIGURE 4-13. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)

FIGURE 4-14. SKYWELDER INSTALLATION (50HZ)

FIGURE 4-15. SKYWELDER INSTALLATION (60HZ)

FIGURE 4-16. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 4-17. WELDER ASSEMBLY

FIGURE 4-18. SKYCUTTER INSTALLATION

FIGURE 4-19. PLASMA CUTTER ASSEMBLY

FIGURE 4-20. PIPE RACKS INSTALLATION

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (ORIGINAL EQUIPMENT)

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600S) (SERVICE REPLACEMENT)

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (660SJ) (SERVICE REPLACEMENT)

FIGURE 5-5. LIFT CYLINDER ASSEMBLY - JIB (660SJ) (ORIGINAL EQUIPMENT)

FIGURE 5-6. LIFT CYLINDER ASSEMBLY - JIB (660SJ) (SERVICE REPLACEMENT)

FIGURE 5-7. LIFT CYLINDER ASSEMBLY - JIB (660SJ) (SERVICE REPLACEMENT)

FIGURE 5-8. LIFT CYLINDER ASSEMBLY - MAIN BOOM

Show all 48 sections

FIGURE 5-9. MASTER CYLINDER ASSEMBLY

FIGURE 5-10. STEER CYLINDER ASSEMBLY

FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE AND STEER (2WD/2WS)

FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE AND STEER (4WD/2WS)

FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD

FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD

FIGURE 6-6. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODEL 600SJ/660SJ STANDARD PARTS

FIGURE 9-2. MODEL 600SJ/660SJ VARIABLE PARTS

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (414 pages). Open the sample pages (PDF, 562 KB)

Sample pages from the JLG 600S, 660SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 253: SECTION 4 - PLATFORM
Parts illustration, page 301: SECTION 5 - CYLINDER
Parts illustration, page 391: SECTION 10 - SPECIAL OPTIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 600S, 660SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121299$69.89

Service manuals

Service Manual 3120718 · 322 pagesCovers 600A, 600AJ, 600S, 600SJ, 660SJSerial: Prior to 0300080000$69.63Details

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Service Manual 3121298 · 382 pagesCovers 600S, 660SJSerial: 0300171769-0300235167, B300000970-B300002654, Exclude Serial Number Range: 0300224266, 0300224267, 0300224755-0300224758, 0300233720-0300233722, 0300234973-0300234975, B300002216, B300002217, B300002382$69.53Details

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 414 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).