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JLG 600S, 660SJ Boom Lift Parts Manual

872 pages · Publication 3121729

$89.81
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Models
600S, 660SJ
Serial coverage
0300224266, 0300224267, 0300224755-0300224758, 0300233720-0300233722, 0300234973-0300234975, 0300235168-0300272445, B300002216, B300002217, B300002382, B300002655-B300005754, Exclude Serial Number Range: B300005570
Manual type
Parts Manual
Pages
872
Publication
3121729
Condition
Brand new
JLG 600S, 660SJ Boom Lift Parts Manual, publication 3121729

What's inside

From the manual's own table of contents: 152 sections, 290 entries. See sample pages (PDF, 624 KB)

General50 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE INSTALLATION - FRONT
  • FIGURE 1-2. AXLE INSTALLATION - REAR (4WS ONLY)
  • FIGURE 1-3. STEER INSTALLATION - WITHOUT TOW PACKAGE
  • FIGURE 1-4. STEER INSTALLATION - WITH TOW PACKAGE
  • FIGURE 1-5. WHEEL DRIVE INSTALLATION - 4WD/2WS
  • FIGURE 1-6. WHEEL DRIVE INSTALLATION - 4WD/4WS
  • FIGURE 1-7. DRIVE HUB ASSEMBLY
  • FIGURE 1-8. DRIVE MOTOR ASSEMBLY
  • FIGURE 1-9. TRACTION VALVE ASSEMBLY
  • AUSTRALIAN, CE & CHINA SPECS)
  • EXCEPT AUSTRALIAN, CE & CHINA SPECS)
  • SPECS EXCEPT AUSTRALIAN, CE & CHINA SPECS)
  • FIGURE 1-13. TIRE & WHEEL INSTALLATION - IN355-55 D625 FOAM FILLED (AVAILABLE ON ALL SPECS)
  • EXCEPT AUSTRALIAN & CE SPECS)
  • FIGURE 1-17. FRAME COVERS INSTALLATION - 2WS
  • FIGURE 1-18. FRAME COVERS INSTALLATION - 4WS
  • FIGURE 1-19. TOW BAR INSTALLATION (OPTIONAL)
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. VALVE INSTALLATION - 600S WITH 2WS
  • FIGURE 2-2. VALVE INSTALLATION - 600S WITH 4WS
  • FIGURE 2-3. VALVE INSTALLATION - 660SJ WITH 2WS
  • FIGURE 2-4. VALVE INSTALLATION - 660SJ WITH 4WS
  • FIGURE 2-5. MAIN VALVE ASSEMBLY - 2WS
  • FIGURE 2-6. MAIN VALVE ASSEMBLY - 4WS
  • FIGURE 2-7. AXLE VALVE ASSEMBLY
  • FIGURE 2-8. SWING DRIVE INSTALLATION
  • FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY
  • FIGURE 2-10. TURNTABLE BEARING AND LUBE INSTALLATION
  • FIGURE 2-11. TURNTABLE LOCK INSTALLATION
  • FIGURE 2-12. ROTARY COUPLING INSTALLATION - 2WS
  • FIGURE 2-13. ROTARY COUPLING ASSEMBLY - 2WS
  • FIGURE 2-14. ROTARY COUPLING INSTALLATION - 4WS
  • FIGURE 2-15. TANKS INSTALLATION - DIESEL MACHINES (POLY FUEL TANK)
  • FIGURE 2-16. TANKS INSTALLATION - DIESEL MACHINES (STEEL FUEL TANK)
  • FIGURE 2-17. TANKS INSTALLATION - GAS MACHINES
  • FIGURE 2-18. HYDRAULIC TANK ASSEMBLY
  • FIGURE 2-19. BATTERY AND AUXILIARY PUMP INSTALLATION
  • FIGURE 2-20. BATTERY AND AUXILIARY PUMP W/DISCONNECT SWITCH INSTALLATION
  • FIGURE 2-21. ELECTRICAL COMPONENTS INSTALLATION - 600S WITH 2WS
  • FIGURE 2-22. ELECTRICAL COMPONENTS INSTALLATION - 600S WITH 4WS
  • FIGURE 2-23. ELECTRICAL COMPONENTS INSTALLATION - 660SJ WITH 2WS
  • FIGURE 2-24. ELECTRICAL COMPONENTS INSTALLATION - 660SJ WITH 4WS
  • FIGURE 2-25. GROUND CONTROL PANEL ASSEMBLY - 600S
  • FIGURE 2-26. GROUND CONTROL PANEL ASSEMBLY - 660SJ
  • FIGURE 2-27. KEYSWITCH INSTALLATION - 600S (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)
  • FIGURE 2-28. KEYSWITCH INSTALLATION - 600S (CE SPECS)
  • FIGURE 2-29. KEYSWITCH INSTALLATION - 660SJ (ALL SPECS EXCEPT CE SPECS)
  • FIGURE 2-30. KEYSWITCH INSTALLATION - 660SJ (CE SPECS)
  • FIGURE 2-31. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)
FIGURE 2-36. HOODS INSTALLATIONS - ABS (DEUTZ D2.9L4 - 49HP ENGINE)
FIGURE 2-37. HOODS INSTALLATIONS - ABS (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)
FIGURE 2-38. HOOD ASSEMBLY - TANK SIDE (ABS)
FIGURE 2-39. HOOD ASSEMBLY - ENGINE SIDE (ABS)
FIGURE 2-40. HOODS INSTALLATIONS - STEEL (DEUTZ D2.9L4 – 49HP ENGINE)
FIGURE 2-41. HOODS INSTALLATIONS - STEEL (DEUTZ D2011, DEUTZ TD2.9L4 – 67HP AND FORD ENGINES)
FIGURE 2-42. HOOD ASSEMBLY - TANK SIDE (STEEL)
FIGURE 2-43. HOOD ASSEMBLY - ENGINE SIDE (STEEL)
FIGURE 2-44. COVERS INSTALLATION
SECTION 3 - ENGINE
FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE
FIGURE 3-2. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE
FIGURE 3-3. DEUTZ D2011 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE
FIGURE 3-4. DEUTZ D2011 ENGINE INSTALLATION - WITH ARCTIC PACKAGE
FIGURE 3-5. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-6. DEUTZ D2011 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-7. DEUTZ D2011 ENGINE COMPONENTS
FIGURE 3-8. DEUTZ D2011 (STAGE V) ENGINE INSTALLATION
FIGURE 3-9. DEUTZ D2011 (STAGE V) ENGINE AND PUMPS SUB-ASSEMBLY
FIGURE 3-10. DEUTZ D2011 (STAGE V) ENGINE ASSEMBLY
FIGURE 3-11. DEUTZ D2011 (STAGE V) ENGINE COMPONENTS
FIGURE 3-12. DEUTZ D2.9L4 - 49HP ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE
FIGURE 3-13. DEUTZ D2.9L4 - 49HP ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE
Show all 153 sections
FIGURE 3-14. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE
FIGURE 3-15. DEUTZ D2.9L4 - 49HP ENGINE INSTALLATION - WITH ARCTIC PACKAGE
FIGURE 3-16. DEUTZ D2.9L4 - 49HP ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-17. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-18. DEUTZ D2.9L4 - 49HP ENGINE COMPONENTS
FIGURE 3-19. DEUTZ TD2.9L4 - 67HP ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE
FIGURE 3-20. DEUTZ TD2.9L4 - 67HP ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE
FIGURE 3-21. DEUTZ TD2.9L4 - 67HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE
FIGURE 3-22. DEUTZ TD2.9L4 - 67HP ENGINE INSTALLATION - WITH ARCTIC PACKAGE
FIGURE 3-23. DEUTZ TD2.9L4 - 67HP ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-24. DEUTZ TD2.9L4 - 67HP ENGINE ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-25. DEUTZ TD2.9L4 - 67HP ENGINE COMPONENTS
ARCTIC PACKAGE
FIGURE 3-27. FORD ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE
FIGURE 3-28. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE
FIGURE 3-29. FORD ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE
FIGURE 3-30. FORD ENGINE INSTALLATION - WITH ARCTIC PACKAGE
FIGURE 3-31. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-32. FORD ENGINE ASSEMBLY - WITH ARCTIC PACKAGE
FIGURE 3-33. FORD ENGINE PREP ASSEMBLY - PUMP COUPLING
FIGURE 3-34. FORD ENGINE COMPONENTS
FIGURE 3-35. PUMP COUPLING KIT (DEUTZ ENGINES)
FIGURE 3-36. PISTON PUMP ASSEMBLY
FIGURE 3-37. FUEL FILTER INSTALLATION (POLY FUEL TANK)
FIGURE 3-38. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ D2011 ENGINES)
67HP ENGINES)
FIGURE 3-40. LP TANK AND BRACKETS INSTALLATION (FORD ENGINE)
FIGURE 3-41. MUFFLER INSTALLATION - SPARK ARRESTING (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-42. MUFFLER INSTALLATION - CATALYTIC (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-43. MUFFLER INSTALLATION - SPARK ARRESTING (FORD ENGINES) (OPTIONAL)
FIGURE 3-44. EXHAUST PIPE INSTALLATION (DEUTZ D2011 ENGINES)
FIGURE 3-45. ENGINE HOOD BAFFLES INSTALLATION - ABS HOODS (DEUTZ D2.9L4 - 49HP ENGINES)
ENGINES)
FIGURE 3-47. ENGINE HOOD BAFFLES INSTALLATION - STEEL HOODS (DEUTZ D2.9L4 - 49HP ENGINES)
FORD ENGINES)
FIGURE 3-49. NOISE REDUCTION PACKAGE
FIGURE 3-50. TRAY JACK INSTALLATION (DEUTZ D2.9L4 - 49HP ENGINES)55 topics
  • FIGURE 3-51. TRAY JACK INSTALLATION (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)
  • FIGURE 3-52. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ D2011 ENGINES)
  • FIGURE 3-53. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ D2011 ENGINES)
  • FIGURE 3-54. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ D2.9L4 - 49HP ENGINES)
  • FIGURE 3-55. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ TD2.9L4 - 67HP ENGINES)
  • FIGURE 3-56. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ D2.9L4 - 49HP ENGINES)
  • FIGURE 3-57. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.9L4 - 67HP ENGINES)
  • FIGURE 3-58. BELT WITHOUT GENERATOR INSTALLATION (FORD ENGINES)
  • FIGURE 3-59. 2500W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
  • FIGURE 3-60. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
  • FIGURE 3-61. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)
  • FIGURE 3-62. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)
  • FIGURE 3-63. 2500W GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)
  • FIGURE 3-64. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
  • FIGURE 3-65. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
  • FIGURE 3-66. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)
  • FIGURE 3-67. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)
  • FIGURE 3-68. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
  • FIGURE 3-69. 7500W SKYPOWER GENERATOR INSTALLATION - 110/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
  • (OPTIONAL)
  • FIGURE 3-72. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)
  • SECTION 4 - BOOM
  • FIGURE 4-1. BOOM INSTALLATION - 600S
  • FIGURE 4-2. BOOM INSTALLATION - 660SJ
  • FIGURE 4-3. BOOM ASSEMBLY - 600S
  • FIGURE 4-4. BOOM ASSEMBLY - 660SJ
  • FIGURE 4-5. JIB ASSEMBLY - 660SJ (USA BUILT MACHINES)
  • FIGURE 4-6. JIB ASSEMBLY - 660SJ (CHINA BUILT MACHINES)
  • FIGURE 4-7. PLATFORM ROTATOR ASSEMBLY - 600S
  • FIGURE 4-8. PLATFORM ROTATOR ASSEMBLY - 660SJ
  • FIGURE 4-9. POWER TRACK INSTALLATION
  • FIGURE 4-10. BOOM VALVES INSTALLATION - 600S WITH 2WS
  • FIGURE 4-11. BOOM VALVES INSTALLATION - 600S WITH 4WS
  • FIGURE 4-12. BOOM VALVES INSTALLATION - 660SJ WITH 2WS
  • FIGURE 4-13. BOOM VALVES INSTALLATION - 660SJ WITH 4WS
  • FIGURE 4-14. PLATFORM VALVE ASSEMBLY - 600S
  • FIGURE 4-15. PLATFORM VALVE ASSEMBLY - 660SJ
  • FIGURE 4-16. BOOM SENSORS INSTALLATION - 600S
  • FIGURE 4-17. BOOM SENSORS INSTALLATION - 660SJ
  • FIGURE 4-20. PLATFORM SUPPORT INSTALLATION - WITH LSS
  • SECTION 5 - PLATFORM
  • FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
  • FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH SWING GATE
  • FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH DROP BAR
  • FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH SWING GATE
  • FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH DROP BAR
  • FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
  • FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
  • AND CSA SPECS)
  • FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
  • FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROP BAR
  • FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
  • FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)
  • FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
  • FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)
FIGURE 5-15. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST
FIGURE 5-16. TRAY ASSEMBLY
FIGURE 5-18. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION (SN 0300259908 through 0300272445)
FIGURE 5-21. DECAL AND LIGHT PANEL INSTALLATION - 600S (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)
FIGURE 5-22. DECAL AND LIGHT PANEL INSTALLATION - 600S (CE SPECS)
FIGURE 5-23. DECAL AND LIGHT PANEL INSTALLATION - 660SJ (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)
FIGURE 5-24. DECAL AND LIGHT PANEL INSTALLATION - 660SJ (AUSTRALIAN AND CE SPECS)
FIGURE 5-25. STEER SWITCH INSTALLATION WITHOUT TOW PACKAGE (4WD/4WS MACHINES)
FIGURE 5-26. STEER SWITCH INSTALLATION WITH TOW PACKAGE (4WD/4WS MACHINES)
FIGURE 5-27. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 5-28. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 5-29. FOOTSWITCH ASSEMBLY
FIGURE 5-32. CROSS RAIL INSTALLATION
FIGURE 5-33. SKYEYE INSTALLATION
FIGURE 5-34. SOFT TOUCH INSTALLATION - 6FT (1.83M) PLATFORM (OPTIONAL)
FIGURE 5-35. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (600S) (OPTIONAL)
FIGURE 5-36. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)
FIGURE 5-37. SOFT TOUCH INSTALLATION - 8FT (2.4M) FALL ARREST PLATFORM (600S) (OPTIONAL)
FIGURE 5-38. SOFT TOUCH INSTALLATION - OVERHEAD (CHINESE AND KOREAN SPECS) (OPTIONAL)
FIGURE 5-39. SKYGLAZIER INSTALLATION - 600S & 660SJ (ANSI, AUSTRALIAN AND CSA SPECS)
FIGURE 5-40. SKYGLAZIER INSTALLATION - 600S (BRAZIL SPECS)
FIGURE 5-41. SKYGLAZIER INSTALLATION - 600S (LATIN AMERICAN SPECS)
FIGURE 5-42. SKYLINE INSTALLATION
FIGURE 5-43. SKYWELDER INSTALLATION (50HZ)
FIGURE 5-44. SKYWELDER INSTALLATION (60HZ)
FIGURE 5-45. SKYWELDER PREP PACKAGE (60HZ)
FIGURE 5-46. WELDER ASSEMBLY
FIGURE 5-47. PIPE RACK INSTALLATION (ANSI AND CSA SPECS)
FIGURE 5-48. PIPE RACK INSTALLATION (AUSTRALIAN SPECS)
FIGURE 5-49. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
FIGURE 5-50. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
FIGURE 5-51. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)
SECTION 6 - CYLINDER
FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSMBLY
FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600S)
FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (660SJ)
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - BOOM
FIGURE 6-10. STEER CYLINDER ASSEMBLY
SECTION 7 - HYDRAULIC
FIGURE 7-1. DRIVE HYDRAULIC DIAGRAM (2WS WITHOUT ARCTIC PACKAGE)
FIGURE 7-2. DRIVE HYDRAULIC DIAGRAM (2WS WITH ARCTIC PACKAGE)
FIGURE 7-3. DRIVE HYDRAULIC DIAGRAM (4WS)18 topics
  • FIGURE 7-12. HYDRAULIC DIAGRAM LIST
  • SECTION 8 - ELECTRICAL
  • FIGURE 8-1. ELECTRICAL DIAGRAM LIST
  • FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
  • GENERATOR)
  • FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS WITH 4000W/50HZ GENERATOR)
  • 4000W/50HZ GENERATOR)
  • AUSTRALIAN, CE AND CHINA SPECS)
  • AUSTRALIAN & CE SPECS)
  • FIGURE 8-16. AC BREAKER BOX INSTALLATION - SINGLE DOUBLE POLE BREAKER
  • FIGURE 8-17. AC BREAKER BOX INSTALLATION - 3 BREAKERS
  • SPECS)
  • AUSTRALIAN AND CE SPECS)
  • CHINA SPECS)
  • FIGURE 8-23. AC CABLES AND CLAMPS INSTALLATION - 600S WITH 7500W SKYPOWER GENERATOR
  • CE AND CHINA SPECS)
  • FIGURE 8-29. AC CABLES AND CLAMPS INSTALLATION - 660SJ WITH 7500W SKYPOWER GENERATOR
  • FIGURE 8-30. BATERY DISCONNECT SWITCH INSTALLATION
FIGURE 8-31. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITHOUT 4000W/50HZ GENERATOR)
FIGURE 8-32. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITH 4000W/50HZ GENERATOR)
FIGURE 8-35. BOOM ANGLE SENSOR HARNESS
FIGURE 8-36. BOOM CABLE - LOWER
FIGURE 8-37. BOOM CABLE - UPPER (600S)
FIGURE 8-38. BOOM CABLE - UPPER (660SJ)
FIGURE 8-42. ELECTRICAL COMPONENTS INSTALLATION - 600S WITH 2WS
FIGURE 8-43. ELECTRICAL COMPONENTS INSTALLATION - 600S WITH 4WS
FIGURE 8-44. ELECTRICAL COMPONENTS INSTALLATION - 660SJ WITH 2WS
FIGURE 8-45. ELECTRICAL COMPONENTS INSTALLATION - 660SJ WITH 4WS
FIGURE 8-46. ENGINE HARNESS - DEUTZ D2011 ENGINES
FIGURE 8-49. ENGINE HARNESS - FORD ENGINES
FIGURE 8-50. FUEL PUMP HARNESS - DEUTZ D2.9L4 - 49HP AND DEUTZ TD2.9L4 - 67HP ENGINES
FIGURE 8-51. GENERATOR HARNESS - 2500W
FIGURE 8-52. GENERATOR HARNESS - 4000W
FIGURE 8-53. GENERATOR HARNESS - 7500W SKYPOWER
FIGURE 8-55. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ONLY)
FIGURE 8-56. GROUND CONTROL HARNESS
FIGURE 8-57. INTERFACE HARNESS - WITH 1 CELL LSS
FIGURE 8-58. LIFT CYLINDER HARNESS
FIGURE 8-59. MAIN VALVE HARNESS (2WS)
FIGURE 8-60. MAIN VALVE HARNESS (4WS)
FIGURE 8-63. PLATFORM VALVE HARNESS (600S)
FIGURE 8-64. PLATFORM VALVE HARNESS (660SJ)
FIGURE 8-65. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 8-66. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 8-67. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX (CE SPEC)
FIGURE 8-68. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
FIGURE 8-69. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 8-70. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-71. SKYEYE EMITTER HARNESS
FIGURE 8-72. SKYEYE RECEIVER HARNESS
FIGURE 8-73. SKYLINE HARNESS
FIGURE 8-74. STROBE LIGHT CONTROL HARNESS (BLUE LIGHT)
FIGURE 8-75. TELE PROXIMITY HARNESS
FIGURE 8-76. TURNTABLE HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - 600S (ANSI SPECS - ENGLISH LANGUAGE)
FIGURE 9-2. DECAL INSTALLATION - 600S (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES)
FIGURE 9-3. DECAL INSTALLATION - 600S (CE SPECS - ENGLISH LANGUAGE)
FIGURE 9-4. DECAL INSTALLATION - 600S (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES)
FIGURE 9-5. DECAL INSTALLATION - 600S (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES)
FIGURE 9-6. DECAL INSTALLATION - 600S (CSA SPECS - ENGLISH/FRENCH LANGUAGES)
FIGURE 9-7. DECAL INSTALLATION - 600S (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES)
FIGURE 9-8. DECAL INSTALLATION - 600S (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES)
FIGURE 9-9. DECAL INSTALLATION - 600S (LATIN AMERICAN SPECS - ENGLISH/SPANISH LANGUAGES)
FIGURE 9-10. DECAL INSTALLATION - 660SJ (ANSI SPECS - ENGLISH LANGUAGE)
FIGURE 9-11. DECAL INSTALLATION - 660SJ (AUSTRALIAN SPECS - ENGLISH LANGUAGE)
FIGURE 9-12. DECAL INSTALLATION - 660SJ (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES)
FIGURE 9-13. DECAL INSTALLATION - 660SJ (CE SPECS - ENGLISH LANGUAGE)15 topics
  • FIGURE 9-14. DECAL INSTALLATION - 660SJ (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES)
  • FIGURE 9-15. DECAL INSTALLATION - 660SJ (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES)
  • FIGURE 9-16. DECAL INSTALLATION - 660SJ (CSA SPECS - ENGLISH/FRENCH LANGUAGES)
  • FIGURE 9-17. DECAL INSTALLATION - 660SJ (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES)
  • FIGURE 9-18. DECAL INSTALLATION - 660SJ (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES)
  • FIGURE 9-19. DECAL INSTALLATION - 660SJ (LATIN AMERICAN SPECS - ENGLISH/SPANISH LANGUAGES)
  • FIGURE 9-20. DECALS INSTALLATION - OPTIONS
  • FIGURE 9-21. DECAL INSTALLATION - TOW (ANSI SPECS)
  • FIGURE 9-22. DECAL INSTALLATION - TOW (CSA SPECS)
  • FIGURE 9-23. DECAL INSTALLATION - TOW (ANSI EXPORT & CE SPECS)
  • SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
  • FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
  • SECTION 11 - SPECIAL OPTIONS
  • FIGURE 11-1. SPECIAL OPTIONS
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (872 pages). Open the sample pages (PDF, 623 KB)

Sample pages from the JLG 600S, 660SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 89: SECTION 2 - TURNTABLE
  • Parts illustration, page 427: SECTION 4 - BOOM
  • Parts illustration, page 531: SECTION 5 - PLATFORM

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 600S, 660SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121729$89.81
Other manuals for the 600S, 660SJ

Service manuals

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 872 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

JLG 600S HC3, 660SJ HC3Service Manual · 31215908 · $69.81JLG 3394RT, 340AJ, 400S, 4394RT, 450A Series II, 450AJ Series II, 460SJ, 6Parts Manual · 3121245 · $69.75JLG 600S HC3, 660SJ HC3Parts Manual · 31215909 · $79.83JLG 600S, 600SJ, 660SJParts Manual · 3120720 · $69.71JLG 600S, 600SJ, 660SJParts Manual · 3120842 · $69.59JLG 600S, 600SJ, 660SJParts Manual · 3121207_SN · $69.91JLG 600S, 600SJ, 660SJParts Manual · 3121207 · $69.55JLG 600S, 600SJ, 660SJParts Manual · 3121856 · $69.67

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).