Skyjack SJ6826 RT, SJ6832 RT Rough Terrain Scissor Lift Service Manual
160 pages · Publication 157951AF
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What's inside
From the manual's own table of contents: 34 sections, 189 entries. See sample pages (PDF, 483 KB)
Operator’s Responsilbility for Maintenance18 topics
- Aerial Platform Definition
- Purpose of Equipment
- Use of Equipment
- Manuals
- Operator
- Service Policy and Warranty
- Optional Accessories
- Scope of this Manual
- Operator Safety Reminders
- Electrocution Hazard
- Safety Precautions
- Maintenance and Inspection Schedule
- Owner’s Annual Inspection Record
- Replacement Parts
- Maintenance and Service Safety Tips
- Hydraulic System & Component Maintenance and Repair
- Maintenance Hints
- Railing Maintenance and Repair
Service and Maintenance4 topics
- About this Section
- Service Bulletins
- Maintenance and Inspection
- Maintenance Instructions
Service and Maintenance Inspections2 topics
- Scheduled Maintenance Inspections
- Function Tests
Charts2 topics
- Hydraulic Symbol Chart
- Electrical Symbol Chart
Parts List2 topics
- Hydraulic Schematic Parts List
- Electrical Parts List
Diagrams and Schematics20 topics
- Hydraulic Schematic
- Hydraulic Manifolds And Ports Identification
- Control Box with Rotary Switches Wiring Diagram
- Control Box with Toggle Switches Wiring Diagram
- Outrigger/Hydraulic Generator Control Console Wiring Diagram
- Scissor Arm Control Cable Wiring Diagram
- Main Manifold Harness Wiring Diagram
- Kubota Engine Wiring Diagram (Dual Fuel System)
- Kubota Engine Wiring Diagram (Diesel Fuel System)
- Outrigger Harness Wiring Diagram
- Hydraulic Generator Electrical Panel Assembly
- Flashing Light Relay Harness
- Electrical Panel Wiring Diagram
- Electrical Schematic (No Option with Kubota Dual Fuel Engine and Rotary Switch Control Box)
- Electrical Schematic (All Option with Kubota Dual Fuel Engine and Rotary Switch Control Box)
- Electrical Schematic (All Option with Kubota Diesel Engine and Rotary Switch Control Box)
- Electrical Schematic (No Option with Kubota Dual Fuel Engine and Toggle Switch Control Box)
- Electrical Schematic (All Option with Kubota Dual Fuel Engine and Toggle Switch Control Box)
- Electrical Schematic (All Option with Kubota Diesel Engine and Toggle Switch Control Box)
- Introduction
Electrical System43 topics
- 4.1-1 All Controls Inoperative
- 4.1-2 No Power To Platform
- 4.1-3 All Functions Inoperative from The Platform
- 4.1-4 Engine Will Not Crank from Platform or Base Control Console
- 4.1-5 Engine Cranks But Will Not Start - Kubota Diesel
- 4.1-6 Engine Cranks But Will Not Start - Kubota Dual Fuel
- 4.1-7 Glow Plugs Inoperative from Engine Controls or Platform (Diesel Models)
- 4.1-8 Choke Inoperative from Engine Controls or Platform (Kubota Dual Fuel)
- 4.1-9 High Throttle Inoperative
- 4.1-10 High Throttle On Demand Inoperative (Kubota Dual Fuel)
- 4.1-11 Drive and Steer Inoperative (Machines without outriggers option)
- 4.1-12 Drive and Steer Inoperative (Machines with outriggers option)
- 4.1-13 Brakes Will Not Release
- 4.1-14 Steer Right Inoperative
- 4.1-15 Steer Left Inoperative
- 4.1-16 Reverse Drive Inoperative
- 4.1-17 Forward Drive Inoperative
- 4.1-18 First Drive Speed and Steering Inoperative
- 4.1-19 Second Drive Speed Inoperative
- 4.1-20 Third Drive Speed Inoperative
- 4.1-22 High Drive Speed Inoperative
- 4.1-21 Up Circuit Inoperative from Platform
- 4.1-22 Up Circuit Inoperative from Base Control Console
- 4.1-23 Up Circuit Inoperative from Platform or Base Control Console (without Outriggers)
- 4.1-24 Platform will Not Lift from Platform or Base Control Console with Outriggers Retracted (Lift Operates Correctly w
- 4.1-25 Platform will Not Lift from Platform or Base Control Console with Outriggers Extended
- 4.1-26 Platform will Not Lift from Platform or Base Control Console with Outriggers Extended or Retracted
- 4.1-27 Down Circuit Inoperative from Platform
- 4.1-28 Down Circuit Inoperative from Base
- 4.1-29 Hydraulic Generator Inoperative
- 4.1-30 Hydraulic Generator will not Shut Off from Generator Switch
- 4.1-31 All Outriggers Inoperative (Auto-Level and Manual)
- 4.1-32 All Outriggers Inoperative (Auto-Level and Manual from Platform Controls)
- 4.1-33 All Outriggers Inoperative (Base Controls only)
- 4.1-34 All Outriggers Inoperative (Auto Level only)
- 4.1-35 All Outriggers Inoperative (Auto Level only)
- 4.1-36 Left Front Outrigger Inoperative Manually
- 4.1-37 Right Front Outrigger Inoperative Manually
- 4.1-38 Right Rear Outriggers Inoperative Manually
- 4.1-39 Left Rear Outriggers Inoperative Manually
- 4.1-40 Individual Outrigger Functions Inoperative (Auto-Level)
- 4.1-41 Auto-Level Inoperative
- 4.1-42 Auto All Up Inoperative (Retract)
Hydraulic System20 topics
- 4.2-1 All Functions Inoperative
- 4.2-2 Steering Inoperative
- 4.2-3 Lift, Steer and First Drive Speed Inoperative
- 4.2-4 Second Drive Speed Inoperative
- 4.2-5 Drive Inoperative
- 4.2-6 Drive Sluggish
- 4.2-7 Reverse Drive Inoperative
- 4.2-8 Forward Drive Inoperative
- 4.2-9 Drive Inoperative When in Low Drive
- 4.2-10 Drive Inoperative When in High Drive
- 4.2-11 Brakes Will Not Release
- 4.2-12 Up Circuit Inoperative
- 4.2-13 Down Circuit Inoperative
- 4.2-14 Hydraulic Generator Inoperative
- 4.2-15 All Outriggers Inoperative
- 4.2-16 Left Front Outriggers Inoperative
- 4.2-17 Right Front Outriggers Inoperative
- 4.2-18 Right Rear Outriggers Inoperative
- 4.2-19 Left Rear Outriggers Inoperative
- 4.2-20 Outriggers Drift In
General1 topic
- 5.1-1 Safety and workmanship
Show all 34 sections
Platform2 topics
- 5.2-1 Adjust the gate spring hinge
- 5.2-2 Platform mounting hardware
Scissors2 topics
- 5.3-1 Replace and adjust high speed cutout limit switch (LS5)
- 5.3-2 Test the high speed cutout limit switch
Engine11 topics
- 5.4-1 Kubota dual fuel DF972 resistance checks
- 5.4-2 Kubota dual fuel DF972 engine throttle setting
- 5.4-3 Kubota diesel D902 engine throttle setting
- 5.4-4 Replace the fuel filter element - Kubota D902
- 5.4-5 Bleeding the fuel system of air - Kubota D902
- 5.4-6 Replace and adjust the Fan belt
- 5.4-7 Replace the air cleaner element
- 5.4-8 Replae the oil filter cartridge
- 5.4-9 Change the oil
- 5.4-10 Check and replenish the radiator coolant level
- 5.4-11 Drain and refill the radiator
Base6 topics
- 5.5-1 Inspect and torque the wheel bolts and nuts
- 5.5-2 Install and torque the wheels
- 5.5-3 Tighten the wheel nut
- 5.5-4 Reconnect the platform control box for use from the ground
- 5.5-5 Grease points
- 5.5-6 Electronic tilt switch setup procedure
Hydraulics8 topics
- 5.6-1 Tightening and torque recommendations for hydraulic couplings and hoses
- 5.6-2 Do a check of the holding valve
- 5.6-3 Set the system pressure
- 5.6-4 Set the lift pressure
- 5.6-5 Drive circuit flush procedure
- 5.6-6 Drive motor test
- 5.6-7 System pressure test
- 5.6-8 Drive pressure test
Outriggers3 topics
- 5.7-1 Outrigger mechanical limit switch wiring diagram
- 5.7-2 Replace and adjust the outrigger upper limit switch (LS61, LS62, LS63, LS64)
- 5.7-3 Replace and adjust the outrigger lower limit switch (LS65, LS66, LS67, LS68)
EZcal Diagnostic Tool3 topics
- 5.8-1 Hand held EZcal calibration and diagnostic tool key functions
- 5.8-2 Flash the controller
- 5.8-3 Outrigger codes
Auto-leveling outrigger PC board1 topic
- 5.9-1 Auto-leveling outrigger PC board layout
GP-106 (OCM1) Control Module5 topics
- 5.10-1 Outrigger control module (GP-106/OCM1) instructions
- 5.10-2 Auto-leveling outrigger settings and error codes
- 5.10-3 Auto-leveling outrigger error code breakdown
- 5.10-4 Set up the GP-106 outrigger controller
- 5.10-5 GP-106 Outrigger controller pin reference table
GP-108 Control Module2 topics
- 5.11-1 Set up the GP-108 outrigger controller
- 5.11-2 GP-108 outrigger controller pin reference table
Inside this manual
Real pages from this service manual (160 pages). Open the sample pages (PDF, 483 KB)
- Specifications, page 47: SKYJACK, Page 46
- Diagram, page 67: SKYJACK, Page 66
- Troubleshooting, page 85: SKYJACK, Page 81
- Color page, page 49: SKYJACK, Page 48
- Color page, page 83: Compact Rough Terrain Series
- Foldout diagram (color), page 71: SKYJACK, Page 70
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ6826 RT, SJ6832 RT are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 160 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).