Skyjack SJ6826 RT, SJ6832 RT Rough Terrain Scissor Lift Service Manual
145 pages · Publication 257021ACA
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What's inside
From the manual's own table of contents: 5 sections, 156 entries. See sample pages (PDF, 660 KB)
Section 1 – Maintenance23 topics
- Read and heed
- 1.1-1 Mobile Elevating Work Platform (MEWP) definition
- 1.1-2 Purpose of equipment
- 1.1-3 Use of equipment
- 1.1-4 Service Policy and Warranty
- 1.1-5 Ownership of MEWP
- 1.1-6 Optional equipment
- General Information
- 1.2-1 Owner’s annual inspection record
- 1.2-2 Replacement parts
- 1.2-3 Maintenance and service safety tips
- 1.2-4 Hydraulic system & component maintenance and repair
- 1.2-5 Hydraulic oil maintenance
- 1.2-6 Hydraulic maintenance tips
- 1.2-7 Railing maintenance and repair
- 1.2-8 Multi-conduction control cable repair
- Scheduled maintenance and inspections
- 1.3-1 Service bulletins
- 1.3-2 Maintenance and inspections
- 1.3-3 Schedule and instructions
- 1.3-5 Pre-delivery/maintenance inspection checklist
- 1.3-6 Inspection points
- 1.3-7 Function tests
Section 2 – Maintenance Tables and Diagrams8 topics
- Standard hose numbering system
- Torque specifications for fasteners (metric)
- Torque specifications for fasteners (US imperial)
- Torque specifications for hydraulic couplings & hoses
- MEWP torque specifications
- Specifications and features - SJ6826 RT
- Fluids
- Maximum platform capacities (evenly distributed)
Section 3 – System Component Identification and Schematics26 topics
- Electrical Symbol Chart
- Hydraulic Symbol Chart
- Wire Number and Colour Chart
- Hydraulic Parts List
- Electrical Parts List
- Major Component Identification
- Main Manifold Identification
- Splitter and Outrigger Manifolds Identification
- Control Box Wiring Diagram
- Control Box Wiring Diagram - SGLE
- Control Box Harness & Pinout
- Base Control Panel Wiring
- Base Control Panel Harness & Pinout
- Base to Platform Control Cable
- Engine Harness - Kubota WG752
- Kubota Engine Harness - Diesel
- Pressure Transducer Harness
- Upper Holding Valve Harness
- Main Harness Pinout
- Main Harness Schematic
- Outrigger Electrical Assembly
- Hydraulic Schematic
- Electrical Schematic - All Options
- Electrical Schematic - No Options
- Engine Electrical Schematic - Diesel
- Engine Electrical Schematic - Dual fuel
Section 4 – Troubleshooting Information38 topics
- Introduction
- Electrical System
- 4.2-1 All Controls Inoperative
- 4.2-2 Engine does not crank
- 4.2-3 All Functions Inoperative from Platform
- 4.2-4 All Functions Inoperative from Base
- 4.2-5 No Lift from Base or Platform
- 4.2-6 No Lower from Base or Platform
- 4.2-7 Drive and Steer Inoperative
- 4.2-8 Brakes do not release
- 4.2-9 No Steer Left
- 4.2-10 No Steer Right
- 4.2-11 No Forward Drive
- 4.2-12 No Reverse Drive
- 4.2-13 First Drive Speed and Steering Inoperative. Third drive speed is the same as Second
- 4.2-14 Second Drive Speed and Lift Inoperative. Third drive speed is the same as First
- 4.2-15 High Speed/Hill climb mode inoperative
- 4.2-16 High Torque/Parallel Drive Inoperative
- 4.2-17 All Outriggers Inoperative (Auto-Level and Manual)
- 4.2-18 Outriggers extend or retract Inoperative (Auto-Level and Manual)
- Hydraulic Systems
- 4.3-1 All Functions Inoperative
- 4.3-2 Steering Inoperative
- 4.3-3 Lift, Steer and First Drive Speed Inoperative
- 4.3-4 Second Drive Speed Inoperative
- 4.3-5 Drive Inoperative
- 4.3-6 Drive Sluggish
- 4.3-7 Reverse Drive Inoperative
- 4.3-8 Forward Drive Inoperative
- 4.3-9 Drive Inoperative When in Low Drive
- 4.3-10 Drive Inoperative When in High Drive
- 4.3-11 Brakes Do Not Release
- 4.3-12 Up Circuit Inoperative
- 4.3-13 Down Circuit Inoperative
- 4.3-14 Hydraulic Generator Inoperative
- 4.3-15 All Outriggers Inoperative
- 4.3-16 Outriggers Inoperative
- 4.3-17 Outriggers Drift In
Section 5 – Procedures56 topics
- General
- 5.1-1 Safety and workmanship
- Platform
- 5.2-1 Adjust the gate spring hinge
- 5.2-2 Platform mounting hardware
- Scissors
- 5.3-1 Replace and adjust the high speed cutout limit switch (LS5)
- 5.3-2 Test the high speed cutout limit switch
- Engine
- 5.4-1 Kubota dual fuel WG752 resistance checks
- 5.4-2 Kubota dual fuel WG752 engine throttle setting
- 5.4-3 Kubota diesel D902 engine throttle setting
- 5.4-4 Replace the fuel filter element - Kubota D902
- 5.4-5 Bleed the fuel system of air - Kubota D902
- 5.4-6 Fan belt replacement and adjustment
- 5.4-7 Replace the air cleaner element
- 5.4-8 Replace the oil filter cartridge
- 5.4-9 Change the oil
- 5.4-10 Check and replenishing the radiator coolant level
- 5.4-11 Drain and refill the radiator
- Base
- 5.5-1 Inspect and torque the wheel bolts in sequence
- 5.5-2 Install and torque the wheels
- 5.5-3 Tighten the wheel nut
- 5.5-4 Grease points
- Hydraulics
- 5.6-1 Tightening and torque recommendations for hydraulic couplings and hoses
- 5.6-2 Do a check of the holding valve
- 5.6-3 Set the system pressure
- 5.6-5 Set the lift pressure
- 5.6-6 Drive circuit operation
- 5.6-7 Flush the drive circuit
- 5.6-8 Drive motor test
- 5.6-9 System pressure test
- 5.6-10 Drive pressure test
- Outriggers
- 5.7-1 Outrigger mechanical limit switch wiring diagram
- 5.7-2 Outrigger upper limit switch (LS1, LS2, LS3, LS4) replacement and adjustment
- 5.7-3 Outrigger lower limit switch (LS5, LS6, LS7, LS8) replacement and adjustment
- RT93 Control Module Identification
- 5.8-1 Controls
- 5.8-2 Controller Error Codes
- 5.8-3 Controller pin reference table
- 5.8-4 Controller Controls - Initial State
- 5.8-5 Initial Controller Setup & Options Selection
- 5.8-6 Controller Calibration Setup
- 5.8-7 Controller Controls - HELP/DIAGNOSTICS
- 5.8-8 Controller Controls - ADJUSTMENTS
- 5.8-9 Controller Controls - SYSTEM OVERRIDE/SETUPS
- 5.8-10 Controller Controls - SERIAL NUMBER/CALIBRATIONS
- 5.8-11 Controller Controls - DEBUG
- 5.8-12 Controller Recommended Settings
- EZcal Diagnostic Tool
- 5.9-1 Hand held EZcal calibration and diagnostic tool key functions
- 5.9-2 EZcal pro update
- 5.9-3 Flash the controller
Inside this manual
Real pages from this service manual (145 pages). Open the sample pages (PDF, 659 KB)
- Specifications, page 38: Fluids
- Troubleshooting, page 70: Section 4 – Troubleshooting Information
- Diagram, page 110: Outriggers
- Color page, page 9: SJ6826 RT, SJ6832 RT
- Color page, page 106: SJ6826 RT, SJ6832 RT
- Foldout diagram (color), page 66: SJ6826 RT, SJ6832 RT
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ6826 RT, SJ6832 RT are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 145 pages
Quantity one is the manual described above.
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Other editions and similar models
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