Skyjack SJ6826 RT, SJ6832 RT Rough Terrain Scissor Lift Service Manual
211 pages · Publication 213560AFA
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What's inside
From the manual's own table of contents: 5 sections, 212 entries. See sample pages (PDF, 821 KB)
Section 1 – Maintenance23 topics
- Read and heed
- 1.1-1 Mobile Elevating Work Platform (MEWP) definition
- 1.1-2 Purpose of equipment
- 1.1-3 Use of equipment
- 1.1-4 Service Policy and Warranty
- 1.1-5 Ownership of MEWP
- 1.1-6 Optional equipment
- General Information
- 1.2-1 Owner’s annual inspection record
- 1.2-2 Replacement parts
- 1.2-3 Maintenance and service safety tips
- 1.2-4 Hydraulic system & component maintenance and repair
- 1.2-5 Hydraulic oil maintenance
- 1.2-6 Hydraulic maintenance tips
- 1.2-7 Railing maintenance and repair
- 1.2-8 Multi-conduction control cable repair
- Scheduled maintenance and inspections
- 1.3-1 Service bulletins
- 1.3-2 Maintenance and inspections
- 1.3-3 Schedule and instructions
- 1.3-5 Pre-delivery/maintenance inspection checklist
- 1.3-6 Inspection points
- 1.3-7 Function tests
Section 2 – Maintenance Tables and Diagrams8 topics
- Standard hose numbering system
- Torque specifications for fasteners (metric)
- Torque specifications for fasteners (US imperial)
- Torque specifications for hydraulic couplings & hoses
- MEWP torque specifications
- Specifications and features
- Fluids
- Maximum platform capacities (evenly distributed)
Section 3 – System Component Identification and Schematics45 topics
- Electrical Symbol Chart
- Hydraulic Symbol Chart
- Wire Number and Colour Chart
- Hydraulic Parts List
- Electrical Parts List
- Major Component Identification
- Main Manifold Identification
- Splitter and Outrigger Manifolds Identification
- Control Box Wiring Diagram
- Base to Platform Control Cable
- Beeper and Angle Transducer Harnesses
- Main Manifold Valve Harness Wiring Diagram
- Elevate Telematics Harness
- Kubota Engine Harness - Diesel
- Kubota Engine Harness - Dual Fuel
- Outrigger Control Box
- Outrigger/Hydraulic Generator Control Box
- Hydraulic Generator Electrical Panel Assembly
- ZTR Telematics Harness Wiring Diagram
- Incandescent Flashing Light Relay Harness
- Pressure Transducer Harness
- Outrigger Electrical Assembly
- Outrigger/Hydraulic Generator Electrical Assembly
- Electrical Panel Diagram - ANSI/CSA, CE & AS
- Electrical Panel Diagram - KC
- Electrical Panel Diagram - Positive Air Shut-Off
- Electrical Panel Diagram - Soft Stop
- Hydraulic Schematic - ANSI/CSA
- Hydraulic Schematic - CE/AS
- Hydraulic Schematic - KC
- Electrical Schematic - Kubota Dual Fuel WG752 (GP-108) - ANSI/CSA
- Electrical Schematic - Kubota Dual Fuel WG752 (GP-102 & GP-106) - ANSI/CSA
- Electrical Schematic - Kubota Dual Fuel WG752 (GP-108) - ANSI/CSA - No Options
- Electrical Schematic - Kubota Dual Fuel WG752 (GP-102) - ANSI/CSA - No Options
- Electrical Schematic - Kubota Diesel D902 (GP-108) - ANSI/CSA
- Electrical Schematic - Kubota Diesel D902 (GP-102 & GP-106) - ANSI/CSA
- Electrical Schematic - Kubota Diesel D902 (GP-108) - ANSI/CSA - No Options
- Electrical Schematic - Kubota Diesel D902 (GP-102) - ANSI/CSA - No Options
- Electrical Schematic - Kubota Diesel D902 (GP-108) - CE
- Electrical Schematic - Kubota Diesel D902 (GP-102 & GP-106) - CE
- Electrical Schematic - Kubota Diesel D902 (GP-108) - AS
- Electrical Schematic - Kubota Diesel D902 (GP-102 & GP-106) - AS
- Electrical Schematic - Kubota Diesel D902 (GP-108) - CE/AS - No Options
- Electrical Schematic - Kubota Diesel D902 (GP-102) - CE/AS - No Options
- Electrical Schematic - (GP-108) - KC
Section 4 – Troubleshooting Information61 topics
- Introduction
- Electrical System
- 4.2-1 All Controls Inoperative
- 4.2-2 No Power to Platform
- 4.2-3 All Functions Inoperative from The Base
- 4.2-4 All Functions Inoperative from Platform
- 4.2-5 Engine Does not Crank from Platform nor Base Control Console
- 4.2-6 Engine Cranks but Does not Start – Kubota Diesel
- 4.2-7 Engine Cranks but Does not Start – Kubota Dual Fuel (Propane/ Gas)
- 4.2-8 Glow Plugs Inoperative from neither Engine Controls nor Platform (Diesel Models)
- 4.2-9 High Throttle Inoperative
- 4.2-10 Drive and Steer Inoperative (Machines without outriggers option)
- 4.2-11 Brakes Do not Release
- 4.2-12 Steer Right Inoperative
- 4.2-13 Steer Left Inoperative
- 4.2-14 Reverse Drive Inoperative
- 4.2-15 Forward Drive Inoperative
- 4.2-16 First Drive Speed and Steering Inoperative
- 4.2-17 Second Drive Speed Inoperative
- 4.2-18 Third Drive Speed Inoperative
- 4.2-19 High Torque/Parallel Drive Inoperative
- 4.2-20 Up Circuit Inoperative from Platform
- 4.2-21 Up Circuit Inoperative from Base Control Console
- 4.2-22 Up Circuit Inoperative from Platform or Base Control Console (without Outriggers)
- 4.2-23 Platform does not Lift from Platform or Base Control Console with Outriggers Retracted (Lift Operates Correctly w
- 4.2-24 Platform does not Lift from Platform or Base Control Console with Outriggers Extended
- 4.2-25 Platform does not Lift from Platform or Base Control Console with Outriggers Extended or Retracted
- 4.2-26 Down Function Inoperative from Platform
- 4.2-27 Down Function Inoperative from Base
- 4.2-28 Hydraulic Generator Inoperative
- 4.2-29 Hydraulic Generator does not Shut Off from Generator Switch
- 4.2-30 All Outriggers Inoperative (Auto-Level and Manual)
- 4.2-31 All Outriggers Inoperative (Auto-Level and Manual from Platform Controls)
- 4.2-32 All Outriggers Inoperative (Base Controls only)
- 4.2-33 All Outriggers Inoperative (Auto Level only)
- 4.2-34 All Outriggers Inoperative (Auto Level only)
- 4.2-35 Right Front Outrigger Inoperative Manually
- 4.2-36 Right Rear Outriggers Inoperative Manually
- 4.2-37 Left Rear Outriggers Inoperative Manually
- 4.2-38 Individual Outrigger Functions Inoperative (Auto-Level)
- 4.2-39 Auto-Level Inoperative
- 4.2-40 Auto All Up Inoperative (Retract)
- Hydraulic Systems
- 4.3-1 All Functions Inoperative
- 4.3-2 Steering Inoperative
- 4.3-3 Lift, Steer and First Drive Speed Inoperative
- 4.3-4 Second Drive Speed Inoperative
- 4.3-5 Drive Inoperative
- 4.3-6 Drive Sluggish
- 4.3-7 Reverse Drive Inoperative
- 4.3-8 Forward Drive Inoperative
- 4.3-9 Drive Inoperative When in Low Drive
- 4.3-10 Drive Inoperative When in High Drive
- 4.3-11 Brakes Do Not Release
- 4.3-12 Up Circuit Inoperative
- 4.3-13 Down Circuit Inoperative
- 4.3-14 Hydraulic Generator Inoperative
- 4.3-15 All Outriggers Inoperative
- 4.3-16 Outriggers Inoperative
- 4.3-17 Outriggers Drift In
- 4.3-18 Load Sense System Codes
Section 5 – Procedures70 topics
- General
- 5.1-1 Safety and workmanship
- Platform
- 5.2-1 Adjust the gate spring hinge
- 5.2-2 Platform mounting hardware
- Scissors
- 5.3-1 Replace and adjust the high speed cutout limit switch (LS5)
- 5.3-2 Test the high speed cutout limit switch
- Engine
- 5.4-1 Kubota dual fuel WG752 resistance checks
- 5.4-2 Kubota dual fuel WG752 engine throttle setting
- 5.4-3 Kubota diesel D902 engine throttle setting
- 5.4-4 Replace the fuel filter element - Kubota D902
- 5.4-5 Bleed the fuel system of air - Kubota D902
- 5.4-6 Fan belt replacement and adjustment
- 5.4-7 Replace the air cleaner element
- 5.4-8 Replace the oil filter cartridge
- 5.4-9 Change the oil
- 5.4-10 Check and replenishing the radiator coolant level
- 5.4-11 Drain and refill the radiator
- Base
- 5.5-1 Inspect and torque the wheel bolts in sequence
- 5.5-2 Install and torque the wheels
- 5.5-3 Tighten the wheel nut
- 5.5-4 Grease points
- 5.5-5 Set Up a New Tilt Switch - KC only
- 5.5-6 Reprogram an Existing Tilt Switch - KC only
- 5.5-7 Tilt switch Operation - KC only
- Hydraulics
- 5.6-1 Tightening and torque recommendations for hydraulic couplings and hoses
- 5.6-2 Do a check of the holding valve
- 5.6-3 Set the system pressure
- 5.6-4 Set the lift pressure
- 5.6-5 Drive circuit operation
- 5.6-6 Flush the drive circuit
- 5.6-7 Drive motor test
- 5.6-8 System pressure test
- 5.6-9 Drive pressure test
- Outriggers
- 5.7-1 Outrigger mechanical limit switch wiring diagram
- 5.7-2 Outrigger upper limit switch (LS61, LS62, LS63, LS64) replacement and adjustment
- 5.7-3 Outrigger lower limit switch (LS65, LS66, LS67, LS68) replacement and adjustment
- Control Modules Identification and Locations
- 5.8-2 Locations
- 5.8-1 Identification
- Controller LED Error Codes
- Controller LED Error Code Actions
- 5.10-2 GP-106 Auto-levelling outrigger settings and error codes
- GP-108 Control Module
- 5.11-1 Identification
- 5.11-2 GP-108 Overload/Outrigger controller pin reference table
- GP-106 (OCM1) Control Module
- 5.12-1 GP106 Identification
- 5.12-2 Outrigger control module (GP-106/OCM1) instructions
- 5.12-3 Set up the GP-106 outrigger controller
- 5.12-4 GP-106 outrigger controller pin reference table
- GP-102 (CM1) Control Module
- 5.13-1 GP102 Identification
- 5.13-2 Initial setup and change defaults
- 5.13-3 Set up the GP-102 load sense controller
- 5.13-4 GP-102 Load sense controller pin reference table
- 5.13-5 Control module load calibration - code messages and definitions
- EZcal Diagnostic Tool
- 5.14-1 Hand held EZcal calibration and diagnostic tool key functions
- 5.14-2 EZcal pro update
- 5.14-3 Flash the controller
- Outrigger PC board layout
- 5.15-1 Access levels
- 5.15-2 Outrigger codes
- 5.15-3 Curve/group codes
Inside this manual
Real pages from this service manual (211 pages). Open the sample pages (PDF, 820 KB)
- Specifications, page 35: Section 2 – Maintenance Tables and Diagrams
- Diagram, page 44: Electrical Parts List
- Troubleshooting, page 173: Controller LED Error Codes
- Color page, page 10: SJ6826 RT, SJ6832 RT
- Color page, page 163: SJ6826 RT, SJ6832 RT
- Foldout diagram (color), page 71: SJ6826 RT, SJ6832 RT
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Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ6826 RT, SJ6832 RT are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 213560AFA$69.97
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This is a service manual
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This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 211 pages
Quantity one is the manual described above.
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