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Terex Genie S-40, S-45, S-40 Trax, S-45 Trax Telescopic Boom Lift Service Manual

187 pages · Publication 1268491

$69.97
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Models
Genie S-40, S-45, S-40 Trax, S-45 Trax
Serial coverage
from S4015-20505 to S4016H-23499, from S4515-20505 to S4516H-23499, from S40H-23500, from S45H-23500
Manual type
Service Manual
Pages
187
Publication
1268491
Condition
Brand new
Terex Genie S-40, S-45, S-40 Trax, S-45 Trax Telescopic Boom Lift Service Manual, publication 1268491

What's inside

From the manual's own table of contents: 102 sections, 118 entries. See sample pages (PDF, 664 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Specification
Hydraulic Component Specifications
Manifold Component Specifications
Ford MSG-425 EFI Engine Specifications
Deutz D2011 L03i Engine Specifications
Deutz D 2.9 L4 Engine Specifications
Perkins 404D-22 Engine Specifications
Perkins 404F-22 Engine Specifications
Machine Torque Specifications
TRAX Torque Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
SAE and Metric Fasteners Torque Charts
Section 3 Repair Procedures
Introduction
Show all 102 sections
Platform Controls
ALC-500 Circuit Board
Joysticks3 topics
  • How to Adjust the Joystick Threshold Setting
  • How to Adjust the Joystick Max-out Setting
  • How to Adjust the Joystick Ramp Rate Setting
Platform Components
Platform Leveling Slave Cylinder
Platform Rotator
Platform Overload System
Jib Boom Components
Jib Boom
Jib Boom Lift Cylinder
Primary Boom Components
Cable Track2 topics
  • How to Remove the Cable Track
  • How to Repair the Cable Track
Boom
Boom Lift Cylinder
Boom Extension Cylinder
Platform Leveling Master Cylinder
Engines
RPM adjustment - Deutz Models
RPM adjustment - Perkins Models
Flex Plate
Ford MSG-425 Engine Fault Codes
Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
Hydraulic Pumps
Function Pump
Drive Pump
Manifolds
Function Manifold Components
Valve Adjustments - Function Manifold3 topics
  • How to Adjust the System Relief Valve
  • How to Adjust the Boom Down Relief Valve
  • How to Adjust the Boom Extend Relief Valve
Jib Boom / Platform Rotate and Generator Manifold Components
Brake / Two Speed Manifold Components
Oscillate Directional Valve Manifold Components
How to Set Up the Oscillate Directional Valve
Valve Adjustment - Oscillate Relief Valve
Traction Manifold Components, 2WD
Traction Manifold Components, 4WD
Valve Adjustments, Traction Manifold
Drive Oil Diverter Manifold Components (welder option)
Hydraulic Generator Manifold Components, 3kW
Valve Coils
Turntable Rotation Components
Turntable Rotation Assembly
Axle Components
Oscillating Axle Cylinders
Track Components
Track Assembly
Generators
Hydraulic Generator
Section 4 Fault Codes
Control System Fault Codes2 topics
  • How to Retrieve Control System Fault Codes
  • Control System Fault Codes
Fault Code Display - Deutz and Perkins Models3 topics
  • Deutz D 2.9 L4 and Perkins 404F-22 Models
  • Main Menu Structure - Deutz D 2.9 L4 Models
  • Main Menu Structure - Perkins 404F-22 Models
Deutz D 2.9 L4 Engine Fault Codes
Perkins 404F-22 Engine Fault Codes2 topics
  • How to Retrieve Ford MSG-425 Engine Fault Codes
  • Ford MSG-425 Engine Fault Codes
Section 5 Schematics
Electrical Symbol Legend
Hydraulic Symbols Legend
Electrical Component and Wire Color Legends
Ford Engine Relay Layout
Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22
Electrical Schematics, S-40/45 – Deutz D2.9 and Perkins 404F Models
Electrical Schematic - Deutz D2.9 L4 Models (ANSI / CSA)
Engine Harness - Deutz D2.9 L4 Models (ANSI / CSA)
Platform Control Box - Deutz D2.9 L4 Models (ANSI / CSA)
Electrical Schematic - Perkins 404F Models (ANSI / CSA)
Engine Harness - Perkins 404F Models (ANSI / CSA)
Platform Control Box - Perkins 404F Models (ANSI / CSA)
Electrical Schematics, S-40/45 – Deutz 2011 and Perkins 404D Models
Electrical Schematic - Deutz 2011 and Perkins 404D Models (ANSI / CSA)
Electrical Schematic - Deutz 2011 and Perkins 404D Models (CE)
Electrical Schematic - Deutz 2011 and Perkins 404D Models (AS)1 topic
  • (ANSI/CSA_CE_AS)
Electrical Schematics, S-40/45 – Ford MSG-425 Models
Electrical Schematic - Ford MSG-425 Models (ANSI / CSA)
Electrical Schematic - Ford MSG-425 Models (CE)
Electrical Schematic - Ford MSG-425 Models (AS)
Ground Control Box - Ford MSG-425 Models (ANSI/CSA_CE_AS)
Platform Control Box - Ford MSG-425 (ANSI/CSA_CE_AS)
Hydraulic Schematics
Hydraulic Schematic, 2WD Models
Hydraulic Schematic, 4WD Models

Inside this manual

Real pages from this service manual (187 pages). Open the sample pages (PDF, 664 KB)

Sample pages from the Terex Genie S-40, S-45, S-40 Trax, S-45 Trax Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 24: Specifications
  • Troubleshooting, page 108: Ford MSG-425 Engine Fault Codes
  • Diagram, page 174: Electrical Schem atic - For d MSG-425 Models (AS)
  • Foldout diagram, page 160: Service and Repair Manual

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1268491$69.97
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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 187 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).