Terex Genie S-40, S-45, S-40 Trax, S-45 Trax Telescopic Boom Lift Service Manual

Name: Terex Genie S-40, S-45, S-40 Trax, S-45 Trax Telescopic Boom Lift Service Manual
Brand: MidWestTech
SKU: 826364
Price: 69.91 USD
Availability: InStock

296 pages · Publication 826364

$69.91

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Models: Genie S-40, S-45, S-40 Trax, S-45 Trax
Serial coverage: from S4012-17232 to S4015-20504
Manual type: Service Manual
Pages: 296
Publication: 826364
Condition: Brand new

Terex Genie S-40, S-45, S-40 Trax, S-45 Trax Telescopic Boom Lift Service Manual, publication 826364

What's inside

From the manual's own table of contents: 129 sections, 131 entries. See sample pages (PDF, 639 KB)

Search the contents

Important Information

Serial Number Legend

General Safety Rules

Machine Specifications

Hydraulic Oil Specifications

Manifold Component Specifications

Valve Coil Resistance Specifications

Ford MSG-425 EFI Engine Specifications

Deutz D2011L03i Engine Specifications

Deutz D 2.9 L4 Engine Specifications

Perkins 404D-22 Engine Specifications

Perkins 404F-22 Engine Specifications

Machine Torque Specifications

TRAX Torque Specifications

Hydraulic Hose and Fitting Torque Specifications

SAE and Metric Fastener Torque Chart

Introduction

Pre-Delivery Preparation

Maintenance Inspection Report

Inspect the Decals and Manuals

Perform Pre-operation Inspection

Perform Function Tests

Perform Engine Maintenance- Ford Models

Perform Engine Maintenance - Perkins Models

Show all 129 sections

Perform Engine Maintenance - Deutz Models

Inspect the Track Components, TRAX option

Check the High Pressure Hydraulic Filter Condition Indicator

Test the Oscillate Axle (if equipped

A-10 Perform 30 Day Service

A-11 Replace the Drive Hub Oil

A-12 Perform Engine Maintenance - Ford Models

A-13 Perform Engine Maintenance - Perkins Models

A-14 Perform Engine Maintenance - Ford Models

A-15 Grease the Turntable Rotation Bearing and Rotate Gear

A-16 Perform Engine Maintenance - Ford Models

Inspect the Battery

Inspect the Electrical Wiring

Check the Exhaust System

Check the Oil Cooler and Cooling Fins - Deutz Models

Inspect the Tires, Wheels and Lug Nut Torque

Confirm the Proper Brake Configuration

Check the Drive Hub Oil Level and Fastener Torque

Test the Ground Control Override

B-10 Check the Directional Valve Linkeage

B-11 Test the Platform Self-leveling

B-12 Test the Engine Idle Select

B-13 Test the Fuel Select Operation - Ford Models

B-14 Test the Drive Brakes

B-15 Test the Drive Speed - Stowed Position

B-16 Test the Drive Speed - Raised or Extended Position

B-17 Test the Alarm Package (if equipped) and the Descent Alarm

B-18 Perform Hydraulic Oil Analysis

B-19 Inspect the Fuel and Hydraulic Tank Cap Venting System

B-20 Check the Track Tension and Fastener Torque - TRAX Option

B-21 Test the Emergency Power System

B-22 Perform Engine Maintenance - Ford Models

Grease the Platform Overload Mechanism (if equipped)

Test the Platform Overload Mechanism (if equipped)

Replace the Engine Air Filter - All Models

and Deutz 2011 Models

Perform Engine Maintenance Ford Models

Check the Boom Wear Pads

Check the Turntable Rotation Bearing Bolts

Inspect for Turntable Bearing Wear

Replace the Drive Hub Oil

Check the Free-wheel Configuration

Replace the Hydraulic Filters

Test or Replace the Hydraulic Oil

Grease the Steer Axle Wheel Bearings, 2WD Models

Perform Engine Maintenance - Perkins 404D-22 Models

Perform Engine Maintenance - Perkins 404F-22 Models

ALC-500 Circuit Board

Joysticks

Platform Leveling Slave Cylinder

Platform Rotator

Platform Overload System

Jib Boom

Jib Boom Lift Cylinder

Cable Track

Boom

Boom Lift Cylinder

Boom Extension Cylinder

Platform Leveling Master Cylinder

RPM Adjustment - Deutz Models

RPM Adjustment - Perkins Models

Flex Plate

Ford MSG-425 Engine Fault Codes

Deutz D 2.9 L4 and Perkins 404F-22 Engine Fault Codes

Function Pump

Drive Pump

Function Manifold Components

Valve Adjustments - Function Manifold

Jib Select and Platform Rotate Manifold Components

Brake Manifold Components

Oscillate Directional Valve Manifold Components

Valve Adjustments, Oscillate Relief Valve

Traction Manifold Components, 2WD

Valve Adjustments, 2WD Traction Manifold

Traction Manifold Components, 4WD

Valve Adjustments, 4WD Traction Manifold

Drive Oil Diverter Manifold Components (welder option)

Valve Coils

Turntable Rotation Assembly

Oscillate Axle Cylinders

Track Assembly - TRAX Option

Hydraulic Generator

Fault Codes - Control System

Fault Code Display - Deutz D 2.9 L4 and Perkins 404F-22 Models

Fault Code Display - Flashing and Solid LED's

Fault Code Display - Soft Key Functions and Icons

Fault Code Display - Main Menu Structure

Fault Codes - Deutz D 2.9 L4 Engine

Fault Codes - Perkins 404F-22 Engine

Fault Codes - Ford MSG-425 Engine

Electrical Symbols Legend

Hydraulic Symbols Legend

Electrical Abreviations Legend

Ford MSG-425 Engine Relay Layout

Ford DSG-423 Engine Relay Layout

Connector Pin Legend

Deutz D 2.9 L4 Models

Perkins 404F-22 Models

Ford MSG425 Models

Perkins 404D-22 Models

Ford MSG-425 EFI Models

CTE Option Wiring Diagram

Hydraulic Generator Option Wiring Diagram- MTE2 topics

kW Hydraulic Generator Electrical Schematic- Welder Option
kW Hydraulic Generator Wiring Diagram- Welder Option

Hydraulic Schematic, 2WD

Hydraulic Schematic, 4WD

Inside this manual

Real pages from this service manual (296 pages). Open the sample pages (PDF, 638 KB)

Sample pages from the Terex Genie S-40, S-45, S-40 Trax, S-45 Trax Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Color page, Foldout diagram

Specifications, page 22: Section 2 • Specifications
Troubleshooting, page 154: Section 5 • Fault Codes
Diagram, page 286: Hydraulic Generator Option Wiring Diagram- MTE
Color page, page 34: S-40 • S-45 • S-40 TRAX • S-45 TRAX
Foldout diagram, page 201: Part No. 826364

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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 296 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).