Terex Genie S-40 Telescopic Boom Lift Service Manual

Name: Terex Genie S-40 Telescopic Boom Lift Service Manual
Brand: MidWestTech
SKU: 32222
Price: 69.77 USD
Availability: InStock

208 pages · Publication 32222

$69.77

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Models: Genie S-40
Manual type: Service Manual
Pages: 208
Publication: 32222
Condition: Brand new

Terex Genie S-40 Telescopic Boom Lift Service Manual, publication 32222

What's inside

From the manual's own table of contents: 174 sections, 178 entries. See sample pages (PDF, 567 KB)

Search the contents

Important Information

General Safety Rules

Machine Specifications

Performance Specifications

Hydraulic Specifications

Bolt Torque Specifications

Ford LSG 423 Engine Specifications

Deutz F3L Engine Specifications

Introduction4 topics

Table A
Table B
Table C
Table D

Maintenance Inspection Report

Inspect the Manuals

Inspect the Decals and Placards

Inspect for Damage, Loose or Missing Parts

Check the Engine Oil Level

Check the Engine Coolant Level - Gasoline/LPG Models

Check for Fuel Leaks

Check the Hydraulic Oil Level

Check for Hydraulic Leaks

Check the Tire Pressure

A-10 Test the Platform and Ground Controls

A-11 Test the Auxiliary Power Operation

A-12 Test the Tilt Sensor

A-13 Test the Limit Switches

A-14 Test the Oscillate Axle

Show all 174 sections

A-15 Replace the Engine Oil and Filter - Gasoline/LPG Models

A-16 Replace the Engine Air Filter

Check the Engine Belt(s)

Check the Radiator - Gasoline/LPG Models

Check the Oil Cooler and Cooling Fins - Deutz Diesel Models

Check the Exhaust System

Check the Battery

Check the Hydraulic Tank Filter Condition Indicator

Inspect the Electrical Wiring

Inspect the Tires and Wheels

Confirm the Proper Brake Configuration

B-10 Check the Oil Level in the Torque Hubs

B-11 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models

B-12 Check and Adjust the Engine RPM

B-13 Test the Key Switch

B-14 Test the Emergency Stop Buttons

B-15 Test the Ground Control Override

B-16 Check the Directional Valve Linkage

B-17 Test the Platform Self-leveling

B-18 Test the Service Horn

B-19 Test the Foot Switch

B-20 Test the Engine Idle Select

B-21 Test the Fuel Select Operation - Gasoline/LPG Models

B-22 Test the Drive Enable System

B-23 Test the Drive Brakes

B-24 Test the Drive Speed - Stowed Position

B-25 Test the Alarm Package - Optional Equipment

B-26 Perform Hydraulic Oil Analysis

B-27 Replace the Engine Oil and Filter - Deutz Diesel Models

Check the Boom Wear Pads

Check the Turntable Rotation Bearing Bolts

Check the Free-wheel Configuration

Grease the Turntable Rotation Bearing and Rotate Gear

Replace the Torque Hub Oil

Replace the Hydraulic Tank Filter

Replace the Drive Loop Hydraulic Filter

Replace the Diesel Fuel Filter - Deutz Diesel Models

Replace the Gasoline Fuel Filter - Gasoline/LPG Models

C-10 Replace the PCV Valve - Gasoline/LPG Models

C-11 Clean or Replace the Distributor Cap and Rotor - Gasoline/LPG Models

C-12 Replace the Spark Plugs - Gasoline/LPG Models

C-13 Check and Adjust the Air/LPG Mixture - Gasoline/LPG Models

C-14 Check and Adjust the Ignition Timing - Gasoline/LPG Models

C-15 Check the Engine Valve Clearances - Deutz Diesel Models

Test or Replace the Hydraulic Oil

Change or Recondition the Engine Coolant - Gasoline/LPG Models

Change the Fuel Lines

Check the Engine Valve Clearance - Gasoline/LPG Models

Check the Engine Cylinder Compression - Gasoline/LPG Models

Clean the PCV Hoses and Fittings - Gasoline/LPG Models

Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models

Check the Toothed Belt - Deutz Diesel Models

Replace the Timing Belt - Gasoline/LPG Models

Engine Will Not Crank Over

Engine Cranks Over But Will Not Start - Gasoline/LPG Models

Engine Cranks Over But Will Not Start - Deutz Diesel Models

Gasoline/LPG Models

Engine High Idle Inoperative - Gasoline/LPG Models

Engine Low Idle Inoperative - Gasoline/LPG Models

Engine High Idle Inoperative - Deutz Diesel Models

Engine Low Idle Inoperative - Deutz Diesel Models

All Functions Inoperative, Engine Starts and Runs

All Lift and Steer Functions Inoperative, Drive Functions Operational

Ground Controls Inoperative, Platform Controls Operate Normally

Platform Controls Inoperative, Ground Controls Operate Normally

Boom Up Function Inoperative

Boom Down Function Inoperative

Boom Extend Function Inoperative

Boom Retract Function Inoperative

Turntable Rotate Function Inoperative

Turntable Rotate Left Function Inoperative

Turntable Rotate Right Function Inoperative

All Platform Leveling Functions Inoperative

Platform Level Up Function Inoperative

Platform Level Down Function Inoperative

Platform Rotate Left Function Inoperative

Platform Rotate Right Function Inoperative

Oscillate Function Inoperative

Steer Left Function Inoperative

Steer Right Function Inoperative

All Drive Functions Inoperative, All Other Functions Operate Normally

Drive Forward Or Reverse Function Inoperative

Traction Function Inoperative

Machine Will Not Drive At Full Speed

Machine Drives At Full Speed With Platform Raised or Extended

Drive Enable System Is Malfunctioning

Auxiliary Functions Inoperative

Electrical Symbols Legend

Electrical Schematic - Gasoline/LPG Models

Ground Control Box Legend - Gasoline/LPG Models

Relay Panel Legend - Gasoline/LPG Models

Platform Control Box Legend - Gasoline/LPG Models

Electrical Schematic - Diesel Models

Ground Control Box Legend - Diesel Models

Platform Control Box Legend - Diesel Models

Hydraulic Symbols Legend

2WD Hydraulic Schematic - Non-Oscillating Axle

2WD Hydraulic Schematic - Oscillating Axle

4WD Hydraulic Schematic

Joystick Controllers

Horsepower Limiter Board

Foot Switch

Resistors

Toggle Switches

Platform

Platform Leveling Slave Cylinder

Platform Rotator

Plastic Cable Track

Boom

Boom Lift Cylinder

Extension Cylinder

Platform Leveling Master Cylinder

Turntable Covers

RPM Adjustment

Flex Plate

Oil Temperature and Oil Pressure Gauges

Governor Actuator

Choke Adjustments

Timing Adjustment

Carburetor Adjustment

Water Temperature and Oil Pressure Gauges

Vacuum Switch

Control Relays

Toggle Switches, See 1-5, Toggle Switches

Wago® Components

Resistor

Power Relay

Lift/Steer Pump

Drive Hydraulic Pump

Function Manifold Components

Valve Adjustments - Function Manifold

10-1 Hydraulic Tank

10-2 Fuel Tank

11-1 Rotation Hydraulic Motor

11-2 Turntable Rotation Manifold Components

12-1 Yoke and Hub

12-2 Steering Cylinders

13-1 Yoke and Hub

13-2 Steering Cylinders

14-1 Oscillating Axle Cylinders

15-1 Oscillate Manifold Components

15-2 Valve Adjustments

15-3 Directional Valve Manifold Components

15-4 Steer Manifold Components

16-1 Drive Motor

16-2 Torque Hub

17-1 2WD Drive Manifold Components

17-2 Valve Adjustments

18-1 4WD Drive Manifold Components

18-2 Valve Adjustments

Inside this manual

Real pages from this service manual (208 pages). Open the sample pages (PDF, 566 KB)

Sample pages from the Terex Genie S-40 Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram

Specifications, page 17: Section 2 - Specifications
Troubleshooting, page 74: General Repair Process
Diagram, page 146: Section 6 - Schematics
Foldout diagram: Section 6 - Schematics

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie S-40 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 32222$69.77

Parts manuals

Parts Manual 32223 · 130 pagesCovers Genie S-40, S-50Serial: from SN 0001 to 0830$69.55Details

Parts Manual 52090 · 184 pagesCovers Genie S-40, S-45Serial: from SN 831 to 7000$69.59Details

Parts Manual 89721 · 384 pagesCovers Genie S-40, S-45Serial: from SN S4003-7001 to S4015-21540$69.83Details

Parts Manual 1263382 · 264 pagesCovers Genie S-40, S-45Serial: See Cover$69.81Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 208 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).