Terex Genie S-40, S-45 Telescopic Boom Lift Service Manual
325 pages · Publication 102521
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- Models
- Genie S-40, S-45
- Serial coverage
- from S40-7001 to S4012-17231
- Manual type
- Service Manual
- Pages
- 325
- Publication
- 102521
- Condition
- Brand new
What's inside
From the manual's own table of contents: 138 topics. See sample pages (PDF, 532 KB)
- Important Information
- Serial Number Legend
- General Safety Rules
- Machine Specifications
- Hydraulic Oil Specifications
- Manifold Component Specifications
- Valve Coil Resistance Specifications
- Ford LRG-425 EFI Engine Specifications
- Ford DSG-423 EFI Engine Specifications
- Deutz F3L-1011F Engine Specifications
- Deutz F3L-2011/Deutz D2011L03i Engine Specifications
- Perkins 704-30 Engine Specifications
- Perkins 404-22 Engine Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- SAE and Metric Fastener Torque Chart
- Introduction
- Pre-Delivery Preparation
- Maintenance Inspection Report
- Inspect the Decals and Manuals
- Perform Pre-operation Inspection
- Perform Function Tests
- Perform Engine Maintenance
- Inspect the Track Components, TRAX option
Show all 138 topics
- Perform 30 Day Service
- Perform Engine Maintenance - Deutz and Ford Models
- Replace the Drive Hub Oil
- Perform Engine Maintenance - Perkins Models
- A-10 Inspect the Fuel Filter/Water Separator - Diesel Models
- A-11 Perform Engine Maintenance - Ford Models
- A-12 Grease the Turntable Rotation Bearing and Rotate Gear
- A-13 Perform Engine Maintenance - Deutz 1011F Models
- A-14 Perform Engine Maintenance - Ford Models
- Inspect the Battery
- Inspect the Electrical Wiring
- Inspect the Air Filter
- Test the Key Switch
- Perform Engine Maintenance - Deutz and Perkins Models
- Check the Exhaust System
- Check the Oil Cooler and Cooling Fins - Deutz Models
- Inspect the Tires, Wheels and Lug Nut Torque
- Check the Drive Hub Oil Level and Fastener Torque
- B-10 Confirm the Proper Brake Configuration
- B-11 Check and Adjust the Engine RPM
- B-12 Test the Engine Idle Select
- B-13 Test the Fuel Select Operation - Ford Models
- B-14 Test the Ground Control Override
- B-15 Check the Directional Valve Linkeage
- B-16 Test the Platform Self-leveling
- B-17 Test the Drive Brakes
- B-18 Test the Drive Speed - Stowed Position
- B-19 Test the Drive Speed - Raised or Extended Position
- B-20 Perform Hydraulic Oil Analysis
- B-21 Test the Alarm Package (if equipped) and the Descent Alarm
- B-22 Inspect the Fuel and Hydraulic Tank Cap Venting System
- B-23 Check the Track Tension and Fastener Torque - TRAX Option
- B-24 Perform Engine Maintenance - Ford Models
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload Mechanism (if equipped)
- Replace the Engine Air Filter - Deutz and Perkins Models
- Replace the Inline Fuel Strainer
- Perform Engine Maintenance Ford Models
- Check the Boom Wear Pads
- Check the Turntable Rotation Bearing Bolts
- Check the Free-wheel Configuration
- Perform Engine Maintenance - Deutz Models
- Replace the Hydraulic Filters
- Inspect for Turntable Bearing Wear
- Test or Replace the Hydraulic Oil
- Grease the Steer Axle Wheel Bearings, 2WD Models
- Perform Engine Maintenance - Ford Models
- ALC-500 Circuit Board
- Joysticks
- Platform Leveling Slave Cylinder
- Platform Rotator
- Platform Overload System
- Jib Boom
- Jib Boom Lift Cylinder
- Cable Track
- Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Platform Leveling Master Cylinder
- RPM Adjustment - Deutz Models
- RPM Adjustment - Perkins Models
- Flex Plate
- Engine Fault Codes - Ford Models
- Function Pump
- Drive Pump
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Jib Select and Platform Rotate Manifold Components
- (before serial number 7569)
- (after serial number 7568)
- Oscillate Directional Valve Manifold Components
- Valve Adjustments, Oscillate Relief Valve
- Traction Manifold Components, 2WD (before serial number 7569)
- Traction Manifold Components, 2WD (after serial number 7568)
- Valve Adjustments, 2WD Traction Manifold
- Traction Manifold Components, 4WD (before serial number 7569)
- Traction Manifold Components, 4WD (from serial number 15823)
- Valve Adjustments, 4WD Traction Manifold
- Valve Coils
- Drive Oil Diverter Manifold Components (welder option)
- Turntable Rotation Assembly
- Oscillate Axle Cylinders
- Track Assembly - TRAX Option
- Hydraulic Generator
- Fault Codes - Control System
- Fault Codes - Ford LRG-425 Engine
- Fault Codes - Ford DSG-423 EFI Engine
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Ford DSG-423 Engine Relay Layout
- Connector Pin Legend
- (before serial number 7544)
- Deutz F3L-1011F Models
- (before serial number 7472)
- Perkins 704-30 Models
- Perkins 404-22 Models (from serial number 16420)
- Perkins 404-22 Models (before serial number 14832)
- Perkins 404-22 Models (from serial number 14832)
- Perkins 404-22 Models (from serial number 12510)
- Ford LRG-425 EFI Models (before serial number 7597)
- (from serial number 16420)
- Ford DSG-423 EFI Models (before serial number 14832)
- Ford DSG-423 EFI Models (from serial number 14832)
- Ford DSG-423 EFI Models (from serial number 11067 to 12509)
- Ford DSG-423 EFI Models (from serial number 12510)
- (before serial number 11067)
- (from serial number 11785)
- Joystick Connector Diagram
- CTE Option Wiring Diagram
- MTE Hydraulic Generator Option Wiring Diagram
- Hydraulic Generator Wiring Diagram (welder option)
- Hydraulic Schematic, 2WD (from serial number 7569)
- Hydraulic Schematic, 4WD (from serial number 7569)
- Generator Hydraulic Schematic (welder option)
Inside this manual
Real pages from this service manual (325 pages). Open the sample pages (PDF, 531 KB)
- Specifications, page 31: Section 2 • Specifications
- Troubleshooting, page 166: Section 5 • Fault Codes
- Diagram, page 306: February 2012
- Foldout diagram: October 2013
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 325 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).