JLG 600S, 660SJ Boom Lift Parts Manual

Name: JLG 600S, 660SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215035
Price: 99.77 USD
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914 pages · Publication 31215035

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Models: 600S, 660SJ
Manual type: Parts Manual
Pages: 914
Publication: 31215035
Condition: Brand new

JLG 600S, 660SJ Boom Lift Parts Manual, publication 31215035

What's inside

From the manual's own table of contents: 177 sections, 329 entries. See sample pages (PDF, 634 KB)

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General52 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATION - FRONT
FIGURE 1-2. AXLE INSTALLATION - REAR (4WS ONLY)
FIGURE 1-3. STEER INSTALLATION - WITHOUT TOW PACKAGE
FIGURE 1-4. STEER INSTALLATION - WITH TOW PACKAGE
FIGURE 1-5. WHEEL DRIVE INSTALLATION - 4WD/2WS
FIGURE 1-6. WHEEL DRIVE INSTALLATION - 4WD/4WS
FIGURE 1-7. DRIVE MOTOR ASSEMBLY
FIGURE 1-8. DRIVE HUB ASSEMBLY
FIGURE 1-9. TRACTION VALVE ASSEMBLY (PVC 2001)
FIGURE 1-10. TRACTION VALVE ASSEMBLY (PVC 2007)
FIGURE 1-11. TIRE & WHEEL INSTALLATION - IN355-55 D625 FOAM FILLED (AVAILABLE ON ALL SPECS)
EXCEPT AUSTRALIAN & CE SPECS)
FIGURE 1-14. LP TANKS AND BRACKETS INSTALLATION (FORD ENGINES)
FIGURE 1-15. FRAME COVERS INSTALLATION - 2WS
FIGURE 1-16. FRAME COVERS INSTALLATION - 4WS
FIGURE 1-17. TOW BAR INSTALLATION
SECTION 2 - TURNTABLE
FIGURE 2-1. VALVE INSTALLATION - 600S WITH 2WS
FIGURE 2-2. VALVE INSTALLATION - 600S WITH 4WS
FIGURE 2-3. VALVE INSTALLATION - 660SJ WITH 2WS
FIGURE 2-4. VALVE INSTALLATION - 660SJ WITH 4WS
FIGURE 2-5. MAIN VALVE ASSEMBLY - 2WS
FIGURE 2-6. MAIN VALVE ASSEMBLY - 4WS
FIGURE 2-7. AXLE VALVE ASSEMBLY
FIGURE 2-8. SWING DRIVE INSTALLATION
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-10. TURNTABLE BEARING AND LUBE INSTALLATION
FIGURE 2-11. TURNTABLE LOCK INSTALLATION
FIGURE 2-12. ROTARY COUPLING INSTALLATION - 2WS
FIGURE 2-13. ROTARY COUPLING ASSEMBLY - 2WS
FIGURE 2-14. ROTARY COUPLING INSTALLATION - 4WS
FIGURE 2-15. TANKS INSTALLATION - DIESEL MACHINES (POLY FUEL TANK)
FIGURE 2-16. TANKS INSTALLATION - DIESEL MACHINES (STEEL FUEL TANK)
FIGURE 2-17. TANKS INSTALLATION - GAS MACHINES
FIGURE 2-18. HYDRAULIC TANK ASSEMBLY
FIGURE 2-19. BATTERY AND AUXILIARY PUMP INSTALLATION
FIGURE 2-20. BATTERY AND AUXILIARY PUMP WITH DISCONNECT SWITCH INSTALLATION
FIGURE 2-21. ELECTRICAL COMPONENTS INSTALLATION- 600S WITH 2WS
FIGURE 2-23. ELECTRICAL COMPONENTS INSTALLATION - 600S WITH 4WS
FIGURE 2-25. ELECTRICAL COMPONENTS INSTALLATION - 660SJ WITH 2WS
FIGURE 2-27. ELECTRICAL COMPONENTS INSTALLATION - 660SJ WITH 4WS
FIGURE 2-29. GROUND CONTROL ASSEMBLY - 600S
FIGURE 2-30. GROUND CONTROL ASSEMBLY - 600S WITH DEUTZ TD2.2L3 (STAGE V) ENGINE
FIGURE 2-31. GROUND CONTROL ASSEMBLY - 660SJ
FIGURE 2-32. GROUND CONTROL ASSEMBLY - 660SJ WITH DEUTZ TD2.2L3 (STAGE V) ENGINE
FIGURE 2-33. LIGHT PANEL INSTALLATION (USA BUILT MACHINES)
FIGURE 2-34. LIGHT PANEL INSTALLATION (CHINA BUILT MACHINES)
FIGURE 2-35. KEYSWITCH INSTALLATION - 600S (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)
FIGURE 2-36. KEYSWITCH INSTALLATION - 600S (CE SPECS) (PVC 2001)
FIGURE 2-37. KEYSWITCH INSTALLATION - 600S WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (CE SPECS) (PVC 2007)
FIGURE 2-38. KEYSWITCH INSTALLATION - 660SJ (ALL SPECS EXCEPT CE SPECS)

FIGURE 2-39. KEYSWITCH INSTALLATION - 660SJ (CE SPECS) (PVC 2001)

FIGURE 2-41. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)

FIGURE 2-42. STROBE LIGHT INSTALLATION - BLUE (OPTIONAL)

FIGURE 2-43. STROBE LIGHT INSTALLATION - RED (OPTIONAL)

FIGURE 2-44. WHITE NOISE ALARM INSTALLATION

FIGURE 2-45. HOODS INSTALLATIONS - ABS (DEUTZ D2.9L4 - 49HP ENGINE)

FIGURE 2-46. HOODS INSTALLATIONS - ABS (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)

FIGURE 2-47. HOOD ASSEMBLY - ENGINE SIDE (ABS)

FIGURE 2-48. HOOD ASSEMBLY - TANK SIDE (ABS)

FIGURE 2-49. HOODS INSTALLATIONS - STEEL (USA BUILT MACHINES) (DEUTZ D2.9L4 – 49HP ENGINE)

FORD ENGINES)

FIGURE 2-51. HOODS INSTALLATIONS - STEEL (CHINA BUILT MACHINES)

FIGURE 2-52. HOOD ASSEMBLY - ENGINE SIDE (STEEL) (USA BUILT MACHINES)

FIGURE 2-53. HOOD ASSEMBLY - ENGINE SIDE (STEEL) (CHINA BUILT MACHINES)

FIGURE 2-54. HOOD ASSEMBLY - TANK SIDE (STEEL) (USA BUILT MACHINES)

FIGURE 2-55. HOOD ASSEMBLY - TANK SIDE (STEEL) (CHINA BUILT MACHINES)

FIGURE 2-56. NOISE REDUCTION PACKAGE - 600S

FIGURE 2-57. NOISE REDUCTION PACKAGE - 660SJ

FIGURE 2-58. TURNTABLE COVERS INSTALLATION

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE

FIGURE 3-2. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-3. DEUTZ D2011 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE

Show all 178 sections

FIGURE 3-4. DEUTZ D2011 ENGINE INSTALLATION - WITH ARCTIC PACKAGE

FIGURE 3-5. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-6. DEUTZ D2011 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-7. DEUTZ D2011 ENGINE COMPONENTS

FIGURE 3-8. DEUTZ D2011 (STAGE V) ENGINE INSTALLATION (PVC 2001)

FIGURE 3-9. DEUTZ D2011 (STAGE V) ENGINE AND PUMPS SUB-ASSEMBLY (PVC 2001)

FIGURE 3-10. DEUTZ D2011 (STAGE V) ENGINE ASSEMBLY (PVC 2001)

FIGURE 3-11. DEUTZ D2011 (STAGE V) ENGINE COMPONENTS (PVC 2001)

FIGURE 3-12. DEUTZ TD2.2L3 (STAGE V) ENGINE INSTALLATION (PVC 2007)

FIGURE 3-13. DEUTZ TD2.2L3 (STAGE V) ENGINE AND PUMPS SUB-ASSEMBLY (PVC 2007)

FIGURE 3-14. DEUTZ TD2.2L3 (STAGE V) ENGINE ASSEMBLY (PVC 2007)

FIGURE 3-15. DEUTZ D2.9L4 - 49HP ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE

FIGURE 3-16. DEUTZ D2.9L4 - 49HP ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-17. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (PVC 2001)

FIGURE 3-18. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (PVC 2007)

FIGURE 3-19. DEUTZ D2.9L4 - 49HP ENGINE INSTALLATION - WITH ARCTIC PACKAGE

FIGURE 3-20. DEUTZ D2.9L4 - 49HP ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-21. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (PVC 2001)

FIGURE 3-22. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (PVC 2007)

FIGURE 3-23. DEUTZ D2.9L4 - 49HP ENGINE COMPONENTS

FIGURE 3-24. DEUTZ TD2.9L4 - 67HP ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE

FIGURE 3-25. DEUTZ TD2.9L4 - 67HP ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-26. DEUTZ TD2.9L4 - 67HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (PVC 2001)

FIGURE 3-27. DEUTZ TD2.9L4 - 67HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (PVC 2007)

FIGURE 3-28. DEUTZ TD2.9L4 - 67HP ENGINE INSTALLATION - WITH ARCTIC PACKAGE

FIGURE 3-29. DEUTZ TD2.9L4 - 67HP ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-30. DEUTZ TD2.9L4 - 67HP ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (PVC 2001)

FIGURE 3-31. DEUTZ TD2.9L4 - 67HP ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (PVC 2007)

FIGURE 3-32. DEUTZ TD2.9L4 - 67HP ENGINE COMPONENTS

ARCTIC PACKAGE

FIGURE 3-34. FORD ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE

FIGURE 3-35. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-36. FORD ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-37. FORD ENGINE INSTALLATION - WITH ARCTIC PACKAGE

FIGURE 3-38. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-39. FORD ENGINE ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-40. FORD ENGINE PREP ASSEMBLY

FIGURE 3-41. FORD ENGINE COMPONENTS

FIGURE 3-42. PUMP COUPLING KIT (DEUTZ ENGINES)50 topics

FIGURE 3-43. PISTON PUMP ASSEMBLY
FIGURE 3-44. FUEL FILTER INSTALLATION (POLY FUEL TANK)
FIGURE 3-45. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ D2011 ENGINES)
FIGURE 3-46. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ TD2.9L4 ENGINES)
FIGURE 3-47. MUFFLER INSTALLATION - SPARK ARRESTING (DEUTZ D2011 ENGINES)
FIGURE 3-48. EXHAUST PIPE INSTALLATION - (DEUTZ D2011 ENGINES)
FIGURE 3-49. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ D2011 ENGINES)
FIGURE 3-51. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ TD2.9L4 - 49HP ENGINES)
FIGURE 3-52. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ TD2.9L4 - 67HP ENGINES)
FIGURE 3-53. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ D2011 ENGINES)
FIGURE 3-55. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.9L4 - 49HP ENGINES)
FIGURE 3-56. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.9L4 - 67HP ENGINES)
FIGURE 3-57. BELT WITHOUT GENERATOR INSTALLATION (FORD ENGINES)
FIGURE 3-58. TRAY JACK INSTALLATION (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)
ENGINES)
FIGURE 3-61. ENGINE HOOD BAFFLES INSTALLATION - ABS HOODS (DEUTZ D2.9L4 - 49HP ENGINES)
FORD ENGINES)
FIGURE 3-63. ENGINE HOOD BAFFLES INSTALLATION - STEEL HOODS (DEUTZ D2.9L4 - 49HP ENGINES)
FIGURE 3-64. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-65. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)
FIGURE 3-66. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)
FIGURE 3-67. 2500W GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)
FIGURE 3-68. 2500W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-69. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-70. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)
FIGURE 3-71. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)
FIGURE 3-72. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
FIGURE 3-74. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)
FIGURE 3-75. 7500W SKYPOWER GENERATOR INSTALLATION - 110/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
(OPTIONAL)
FIGURE 3-78. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)
FIGURE 3-79. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)
SECTION 4 - BOOM
FIGURE 4-1. BOOM INSTALLATION - 600S
FIGURE 4-2. BOOM INSTALLATION - 660SJ
FIGURE 4-3. BOOM ASSEMBLY - 600S
FIGURE 4-4. BOOM ASSEMBLY - 660SJ
FIGURE 4-5. JIB ASSEMBLY - 660SJ (USA BUILT MACHINES)
FIGURE 4-6. JIB ASSEMBLY - 660SJ (CHINA BUILT MACHINES)
FIGURE 4-7. PLATFORM ROTATOR ASSEMBLY - 600S
FIGURE 4-8. PLATFORM ROTATOR ASSEMBLY - 660SJ
FIGURE 4-9. POWER TRACK INSTALLATION (PVC 2001)
FIGURE 4-10. POWER TRACK INSTALLATION (PVC 2007)
FIGURE 4-11. BOOM VALVES INSTALLATION - 600S WITH 2WS
FIGURE 4-12. BOOM VALVES INSTALLATION - 600S WITH 4WS
FIGURE 4-13. BOOM VALVES INSTALLATION - 660SJ WITH 2WS
FIGURE 4-14. BOOM VALVES INSTALLATION - 660SJ WITH 4WS
FIGURE 4-15. PLATFORM VALVE ASSEMBLY - 600S
FIGURE 4-16. PLATFORM VALVE ASSEMBLY - 660SJ
FIGURE 4-17. BOOM SENSORS INSTALLATION - 600S (USA BUILT MACHINES)

FIGURE 4-18. BOOM SENSORS INSTALLATION - 660SJ (USA BUILT MACHINES AND CHINA BUILT MACHINES)

FIGURE 4-19. BOOM SENSOR WITH COVERS INSTALLATION - 660SJ (CHINA BUILT MACHINES)

FIGURE 4-20. PLATFORM SUPPORT INSTALLATION

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH SWING GATE

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH DROP BAR

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH SWING GATE

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH DROP BAR

FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE

FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR

FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (SHIPYARD MACHINES)

AND CSA SPECS)

FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE

FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROP BAR

FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE

FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR

FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST

FIGURE 5-15. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH SWING GATE

FIGURE 5-16. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROP BAR

FIGURE 5-17. TRAY ASSEMBLY

FIGURE 5-18. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION

FIGURE 5-19. CONSOLE BOX ASSEMBLY

FIGURE 5-20. STEER SWITCH INSTALLATION WITHOUT TOW PACKAGE (4WD/4WS MACHINES)

FIGURE 5-21. STEER SWITCH INSTALLATION WITH TOW PACKAGE (4WD/4WS MACHINES)

FIGURE 5-22. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 5-23. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 5-24. FOOTSWITCH ASSEMBLY

FIGURE 5-25. LIGHT PANEL INSTALLATION (USA BUILT MACHINES)

FIGURE 5-26. LIGHT PANEL INSTALLATION (CHINA BUILT MACHINES)

FIGURE 5-27. SKYEYE INSTALLATION

FIGURE 5-28. SKYGUARD BAR INSTALLATION

FIGURE 5-29. SKYLINE INSTALLATION

FIGURE 5-30. SKYGLAZIER INSTALLATION - 600S & 660SJ (ANSI, AUSTRALIAN AND CSA SPECS

FIGURE 5-31. SKYGLAZIER INSTALLATION - 600S (BRAZIL SPECS)

FIGURE 5-32. SKYGLAZIER INSTALLATION - 600S (LATIN AMERICAN SPECS)

FIGURE 5-33. SKYWELDER INSTALLATION (50HZ)

FIGURE 5-34. SKYWELDER INSTALLATION (60HZ)

FIGURE 5-35. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 5-36. WELDER ASSEMBLY

FIGURE 5-37. PIPE RACK INSTALLATION (ANSI AND CSA SPECS)

FIGURE 5-38. PIPE RACK INSTALLATION (AUSTRALIAN SPECS)

FIGURE 5-39. SOFT TOUCH INSTALLATION - 6FT (1.83M) PLATFORM (OPTIONAL)

FIGURE 5-40. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (600S) (OPTIONAL)

FIGURE 5-41. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)

FIGURE 5-42. SOFT TOUCH INSTALLATION - 8FT (2.4M) FALL ARREST PLATFORM (600S) (OPTIONAL)

FIGURE 5-43. SOFT TOUCH INSTALLATION - OVERHEAD (CHINESE AND KOREAN SPECS) (OPTIONAL)

FIGURE 5-44. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)

FIGURE 5-45. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (5FT/1.52M PLATFORM)

FIGURE 5-46. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)

FIGURE 5-47. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)

FIGURE 5-48. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600S)

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (660SJ)

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB (660SJ) (USA BUILT MACHINES)

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - JIB (660SJ) (CHINA BUILT MACHINES)

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - BOOM

FIGURE 6-7. STEER CYLINDER ASSEMBLY

FIGURE 6-8. TELESCOPE CYLINDER ASSEMBLY27 topics

SECTION 7 - HYDRAULIC
FIGURE 7-1. DRIVE HYDRAULIC DIAGRAM (2WS WITHOUT ARCTIC PACKAGE)
FIGURE 7-2. DRIVE HYDRAULIC DIAGRAM (2WS WITH ARCTIC PACKAGE)
FIGURE 7-3. DRIVE HYDRAULIC DIAGRAM (4WS)
FIGURE 7-4. STANDARD HYDRAULIC DIAGRAM (600S 2WS)
FIGURE 7-5. STANDARD HYDRAULIC DIAGRAM (600S 4WS)
FIGURE 7-6. STANDARD HYDRAULIC DIAGRAM (660SJ 2WS)
FIGURE 7-7. STANDARD HYDRAULIC DIAGRAM (660SJ 4WS)
FIGURE 7-8. TOW HYDRAULIC DIAGRAM
SECTION 8 - ELECTRICAL
FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
GENERATOR)
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS WITH 4000W/50HZ GENERATOR)
4000W/50HZ GENERATOR)
AUSTRALIAN, CE AND CHINA SPECS)
AUSTRALIAN & CE SPECS)
FIGURE 8-15. AC BREAKER BOX INSTALLATION - SINGLE DOUBLE POLE BREAKER
FIGURE 8-16. AC BREAKER BOX INSTALLATION - 3 BREAKERS
SPECS)
AUSTRALIAN AND CE SPECS)
FIGURE 8-22. AC CABLES AND CLAMPS INSTALLATION - 600S WITH 7500W SKYPOWER GENERATOR
CE AND CHINA SPECS)
(CHINA BUILT MACHINES)
FIGURE 8-29. AC CABLES AND CLAMPS INSTALLATION - 660SJ WITH 7500W SKYPOWER GENERATOR
FIGURE 8-30. AC PLUG WITH AC CABLES INSTALLATION (CHINA BUILT MACHINES)
FIGURE 8-31. BATTERY DISCONNECT SWITCH INSTALLATION
FIGURE 8-32. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITHOUT 4000W/50HZ GENERATOR)

FIGURE 8-33. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITH 4000W/50HZ GENERATOR)

FIGURE 8-34. BREAKER BOX KIT - 3 BREAKERS

FIGURE 8-35. BOOM ANGLE SENSOR HARNESS

FIGURE 8-36. BOOM CABLE - LOWER

FIGURE 8-37. BOOM CABLE - UPPER (600S)

FIGURE 8-38. BOOM CABLE - UPPER (660SJ)

FIGURE 8-39. CAPACITY PROXIMITY HARNESS

FIGURE 8-40. CAPACITY PROXIMITY HARNESS

FIGURE 8-41. ELECTRICAL COMPONENTS INSTALLATION - 600S WITH 2WS

FIGURE 8-43. ELECTRICAL COMPONENTS INSTALLATION - 600S WITH 4WS

FIGURE 8-45. ELECTRICAL COMPONENTS INSTALLATION - 660SJ WITH 2WS

FIGURE 8-47. ELECTRICAL COMPONENTS INSTALLATION - 660SJ WITH 4WS

FIGURE 8-49. ENGINE HARNESS - DEUTZ D2011 ENGINES

FIGURE 8-50. ENGINE HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINE (PVC 2007)

FIGURE 8-53. ENGINE HARNESS - FORD ENGINES

FIGURE 8-54. FUEL HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINE

ENGINES

FIGURE 8-56. GENERATOR HARNESS - 2500W

FIGURE 8-57. GENERATOR HARNESS - 4000W

FIGURE 8-58. GENERATOR HARNESS - 7500W SKYPOWER

FIGURE 8-59. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ONLY)

FIGURE 8-60. GROUND CONTROL HARNESS

FIGURE 8-61. LIFT CYLINDER HARNESS

FIGURE 8-62. PLATFORM BOX HARNESS

FIGURE 8-63. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)

FIGURE 8-64. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)

FIGURE 8-65. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX (CE SPEC)

FIGURE 8-66. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)

FIGURE 8-67. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)

FIGURE 8-68. SKYEYE EMITTER HARNESS

FIGURE 8-69. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-70. SKYEYE RECEIVER HARNESS

FIGURE 8-71. SKYGUARD INTERFACE HARNESS

FIGURE 8-72. SKYLINE HARNESS

FIGURE 8-73. TELE PROXIMITY HARNESS

FIGURE 8-74. TURNTABLE HARNESS

FIGURE 8-75. VALVE HARNESS - MAIN CONTROL (2WS)

FIGURE 8-76. VALVE HARNESS - MAIN CONTROL (4WS)

FIGURE 8-77. VALVE HARNESS - PLATFORM (600S)

FIGURE 8-78. VALVE HARNESS - PLATFORM (660SJ)

FIGURE 8-79. WHITE NOISE ALARM HARNESS

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - 600S (ANSI SPECS - ENGLISH LANGUAGE)

FIGURE 9-2. DECAL INSTALLATION - 600S (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES)

FIGURE 9-3. DECAL INSTALLATION - 600S (CE SPECS - ENGLISH LANGUAGE)

FIGURE 9-4. DECAL INSTALLATION - 600S (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES)

FIGURE 9-5. DECAL INSTALLATION - 600S (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES)

FIGURE 9-6. DECAL INSTALLATION - 600S (CSA SPECS - ENGLISH/FRENCH LANGUAGES)

FIGURE 9-7. DECAL INSTALLATION - 600S (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES)

FIGURE 9-8. DECAL INSTALLATION - 600S (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES)

FIGURE 9-9. DECAL INSTALLATION - 600S (LATIN AMERICAN SPECS - ENGLISH/SPANISH LANGUAGES)

FIGURE 9-10. DECAL INSTALLATION - 660SJ (ANSI SPECS - ENGLISH LANGUAGE)

FIGURE 9-11. DECAL INSTALLATION - 660SJ (AUSTRALIAN SPECS - ENGLISH LANGUAGE)

FIGURE 9-12. DECAL INSTALLATION - 660SJ (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES)23 topics

FIGURE 9-13. DECAL INSTALLATION - 660SJ (CE SPECS - ENGLISH LANGUAGE)
FIGURE 9-14. DECAL INSTALLATION - 660SJ (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES)
FIGURE 9-15. DECAL INSTALLATION - 660SJ (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES)
FIGURE 9-16. DECAL INSTALLATION - 660SJ (CSA SPECS - ENGLISH/FRENCH LANGUAGES)
FIGURE 9-17. DECAL INSTALLATION - 660SJ (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES)
FIGURE 9-18. DECAL INSTALLATION - 660SJ (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES)
FIGURE 9-19. DECAL INSTALLATION - 660SJ (LATIN AMERICAN SPECS - ENGLISH/SPANISH LANGUAGES)
FIGURE 9-20. DECALS INSTALLATION - OPTIONS
FIGURE 9-21. DECAL INSTALLATION - SOFT-TOUCH (600S - ANSI, ANSI EXPORT & CSA SPECS)
FIGURE 9-22. DECAL INSTALLATION - SOFT-TOUCH (600S - CE SPECS)
FIGURE 9-23. DECAL INSTALLATION - SOFT-TOUCH (660SJ - ANSI, ANSI EXPORT, CHINA & CSA SPECS)
FIGURE 9-24. DECAL INSTALLATION - SOFT-TOUCH (660SJ - CE SPECS)
FIGURE 9-25. DECAL INSTALLATION - SKYWELDER (50HZ)
FIGURE 9-26. DECAL INSTALLATION - SKYWELDER (60HZ) (PVC 2001)
FIGURE 9-27. DECAL INSTALLATION - SKYWELDER (60HZ) (PVC 2007)
FIGURE 9-28. DECAL INSTALLATION - TOW (ANSI SPECS)
FIGURE 9-29. DECAL INSTALLATION - TOW (ANSI EXPORT, CE & CHINA SPECS)
FIGURE 9-30. DECAL INSTALLATION - TOW (CSA SPECS)
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (914 pages). Open the sample pages (PDF, 633 KB)

Sample pages from the JLG 600S, 660SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 501: SECTION 5 - PLATFORM
Parts illustration, page 557: SECTION 5 - PLATFORM
Parts illustration, page 599: SECTION 6 - CYLINDER

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 600S, 660SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215035$99.77

Service manuals

Service Manual 3120718 · 322 pagesCovers 600A, 600AJ, 600S, 600SJ, 660SJSerial: Prior to 0300080000$69.63Details

Service Manual 3120840 · 272 pagesCovers 600A, 600AJ, 600S, 600SJ, 660SJSerial: Prior to 0300080000$69.75Details

Service Manual 3121202 · 492 pagesCovers 600S, 600SJ, 660SJSerial: Prior to B300000970, 0300080000-0300171768$69.97Details

Service Manual 3121298 · 382 pagesCovers 600S, 660SJSerial: 0300171769-0300235167, B300000970-B300002654, Exclude Serial Number Range: 0300224266, 0300224267, 0300224755-0300224758, 0300233720-0300233722, 0300234973-0300234975, B300002216, B300002217, B300002382$69.53Details

Service Manual 3121728 · 588 pagesCovers 600S, 660SJSerial: 0300224266, 0300224267, 0300224755-0300224758, 0300233720-0300233722, 0300234973-0300234975, 0300235168-0300272445, B300002216, B300002217, B300002382, B300002655-B300005754, Exclude Serial Number Range: B300005570$69.57Details

Service Manual 31215034 · 576 pagesCovers 600S, 660SJ$69.95Details

Service Manual 31217170 · 652 pagesCovers 600S, 660SJ$69.57Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 914 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).